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Advances in Applied Ceramics · 2025 · IF 1.6

Preparation and properties of graphene/β-SiC-toughened ceramics

Maohui Li,Mingjun Zhang,Bo Ma,Wenzhou Sun,Yanmin Wang,Youjun Lu

The brittleness of silicon carbide restricts its wide application. Graphene as a superior second-phase material can improve the toughness and brittleness of silicon carbide. In this article, a graphene/β-SiC ceramic material was prepared with 1–3 wt.% graphene added in β-SiC matrix via pressure-free sintering at 2120°C for 60 min. The effect of the graphene addition on the phase composition, bulk density, porosity, and mechanical properties of ceramic material was investigated. The results show that the bulk density of graphene/β-SiC ceramic material decreases, the porosity of openings increases, and the bending strength, hardness, as well as fracture toughness firstly increase and then decrease as graphene addition increases. Compared with β-SiC ceramic without graphene, the optimum properties of graphene/β-SiC ceramic with graphene addition of 1 wt.% (i.e. a fracture toughness of 5.07 MPa m1/2, bending strength of 410.84 MPa and hardness of 27.72 HV) can be obtained, which are increased by 35.56%, 13.35%, and 3.8%, respectively. The fracture morphology indicates that the crack deflection is the main mechanism of toughening β-SiC ceramic with graphene.

研究领域: 材料科学 · 陶瓷工程
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Coatings · 2023 ·Vol. 13 ·期 2 ·422 · IF 3.4

Effect of Nanoparticle Concentration on the Performance of Ni-Co-β-SiC Composite Coatings Electrodeposited on the Surface of Spindle Hook Teeth

Haoyang Ni,Haiwei Fu,Hongbiao Wang,Hongwen Zhang,Yifan Zhu,Xiuqing Fu

This study aimed to improve the surface hardness and wear resistance of spindle hook teeth with special shapes to reduce the cost of replacing the spindle on cotton pickers. For this goal, a Ni-Co-β-SiC composite coating with different concentrations of β-SiC nanoparticles (0, 1, 2, 3, and 4 g/L) was electrodeposited on the surface of spindle hook teeth. The hardness, elemental composition, and micromorphology of the spindle hook teeth were characterized by microhardness tests, an energy spectrum analyzer, and a scanning electron microscope after cutting with the spindles. The actual wear process of the coating was determined by wear simulation and scratch wear tests, and the effect of the concentration of β-SiC nanoparticles on the properties of the coating was investigated. The results show that Ni-Co-β-SiC composite coating has a typical cellular structure. The hardness first increases and then decreases, and the wear resistance (including friction coefficient, scratch area, and shape of wear area) first decreases and then increases, mainly due to the pinning role and agglomeration of β-SiC nanoparticles. When the concentration of β-SiC was 1 g/L, the hardness reached a maximum of 506.2 HV0.1, the coefficient of friction reached a minimum of 0.13, and the wear area and wear micromorphology reached the most suitable values. Therefore, this Ni-Co-β-SiC composite coating had the best microhardness and wear resistance.Keywords:spindle hook teeth;β-SiC nanoparticles;Ni-Co-β-SiC composite coatings;wear;microhardness;electrodeposition

研究领域: 材料科学 · 机械工程
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JOURNAL OF THE EUROPEAN CERAMIC SOCIETY · 2022 · IF 6.364

Effect of low activation rare-earth oxides on sintering of β-SiC

Dengzhou Xu,Ce Zheng,Chong Wei,Shanshan Xu,Yichun Bi,Xiaoqiang Li

The feasibility of sintering β-SiC at 1850 ℃ with using low-activation rare-earth oxides as sintering additives was studied. Thermodynamic calculation suggested that all five rare-earth oxides (Y 2 O 3 , Sc 2 O 3 , CeO 2 , La 2 O 3 , and Pr 6 O 11 ) were suitable sintering additives. Comprehensive microstructure characterization further revealed that Pr 6 O 11 was the most effective sintering additive as it suffered the least influence from the content effect. A mechanism based on liquid phase sintering was proposed based on microstructure observations. The radiation stability of sintered SiC was investigated as well. The intergranular phases (rare-earth oxides and silicates) and SiC grains remained after being irradiated to 17 dpa at 750 ℃.

研究领域: 材料科学 · 核工程
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APPLIED CATALYSIS B-ENVIRONMENTAL · 2017 · IF 9.446

Openmouthed β-SiC hollow-sphere with highly photocatalytic activity for reduction of CO2 with H2O

Ying Wang,Lina Zhang,Xiaoyan Zhang,Zizhong Zhang,Yuecong Tong,Fuying Li,Jeffrey C.-S. Wu,Xuxu Wang

A novel hollow spherical 3D structure of β-SiC with an open mouth was successfully fabricated by an environmentally friendly approach starting from ethylsilicate interaction with the P123 and glucose. The proposed growth mechanism of SiC hollow spheres was revealed step by step with SEM and XRD. When the as-prepared SiC was applied for the photocatalytic reduction of CO 2 with pure water, it was found to be highly active for the conversion CO 2 into mainly CH 4 hydrocarbon products due to its unique electronic structure, hollow morphology and high BET surface area. Moreover, the photocatalytic activity of the hollow spherical SiC can be greatly improved by loading Pt cocatalyst. The optimal 2.0   wt% Pt loading led to a stable CH 4 evolution as high as 16.8   μmol/g/h (or 376.4   μl/g/h) with the simulated solar light irradiation, which is higher than that of many reported metal oxides (Pt/TiO 2 , CdS/WO 3 , Zn 2 GeO 4 , CeO 2 and g-C 3 N 4 /NaNbO 3 et al.) under similar experimental conditions. This work provides a new strategy for the architecture of thermally and chemically stable non-metallic carbide with unique hollow spherical structure to be a potential nonmetallic photocatalyst for CO 2 reduction into CH 4 .

CAS / MDL: 18497-13-7
研究领域: 材料科学 · 环境科学 · 能源科学
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LANGMUIR · 2024 · IF 3.7

Preparation and Formation Mechanism of β-SiC Coatings Using a SiCl4–CH4–H2–N2 System

Tongguo Huo,Kai Cao,Jianxin Zheng,Dan Zhu,Yuan Lin,Yu Dai,Jian Wu

The mechanism of β-SiC preparation via chemical vapor deposition (CVD) of the SiCl4–CH4–H2–N2 system remains unclear. Consequently, the change of molar Gibbs free energy of the CVD β-SiC chemical reaction in the SiCl4–CH4–H2–N2 system has been studied by the Helsinki Software Corporation (HSC) Chemistry code for the first time. The role of nitrogen in the reaction was confirmed. Seven potential reaction pathways of CVD β-SiC were presented, and the thermodynamic equilibrium components of each reaction were calculated systematically. The most viable reaction pathway and corresponding optimal temperature range for CVD β-SiC were determined. In addition, a kinetic study of CVD β-SiC was conducted. The microscopic morphology and crystal structure of β-SiC coatings prepared on the graphite surface at different temperatures were charactered by scanning electron microscopy (SEM), X-ray diffraction (XRD), Raman, etc. Ultimately, through SEM, XRD, and Raman observation, uniform and dense β-SiC coatings with fine grains and high crystallinity were successfully obtained. Furthermore, large β-SiC-coated graphite trays with diameters of 230 and 465 mm were prepared by CVD using the SiCl4–CH4–H2–N2 system, and the average thickness of β-SiC was about 100.6 μm. This study provides a theoretical basis and technical recommendations for the fabrication of SiC-coated graphite trays used in metal–organic chemical vapor deposition (MOCVD) equipment.

CAS / MDL: 10026-04-7
研究领域: 材料科学 · 化学工程
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ACS Sustainable Chemistry & Engineering · 2016 · IF 5.267

Large-Scale Synthesis and Mechanism of β-SiC Nanoparticles from Rice Husks by Low-Temperature Magnesiothermic Reduction

Jianjun Su,Biao Gao,Zhendong Chen,Jijiang Fu,Weili An,Xiang Peng,Xuming Zhang,Lei Wang,Kaifu Huo,Paul K Chu

Silicon carbide (SiC) nanomaterials have many applications in semiconductor, refractories, functional ceramics, and composite reinforcement due to their unique chemical and physical properties. However, large-scale and cost-effective synthesis of SiC nanomaterials at a low temperature is still challenging. Herein, a low-temperature and scalable process to produce β-phase SiC nanoparticles from rice husks (RHs) by magnesiothermic reduction (MR) at a relative low temperature of 600 °C is described. The SiC nanoparticles could inherit the morphology of biogenetic nano-SiO2 in RHs with a size of about 20–30 nm. The MR reaction mechanism and role of intermediate species are investigated. The result shows that SiO2 is first reduced to Mg2Si in the rapid exothermic process and the intermediate product, Mg2Si, further reacts with residual SiO2 and C to produce SiC. Moreover, the SiC shows considerable electromagnetic wave absorption with a minimum reflection loss of −5.88 dB and reflection loss bandwidth < −5 dB of 1.78 GHz. This paper provides a large-scale, cost-effective, environmental friendly, and sustainable process to produce high-quality β-phase SiC nanoparticles from biomass at a low temperature, which is applicable to functional ceramics and optoelectronics.

CAS / MDL: 7439-95-4
研究领域: 材料科学 · 纳米技术 · 环境科学
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SURFACE & COATINGS TECHNOLOGY · 2024 · IF 5.3

Preparation of high-quality β-SiC coating via chemical vapor deposition using the SiCl4–CH4–H2–N2 system

Tongguo Huo,Dan Zhu,Jianxin Zheng,Yuan Lin,Yu Dai,Jian Wu

This study systematically investigated for the first time the effects of varying the temperature, pressure, C/Si molar ratio, and H 2 /Si molar ratio on β-SiC coatings produced via chemical vapor deposition (CVD) using the SiCl 4 –CH 4 –H 2 –N 2 system. Thermodynamic theoretical calculations were performed using the HSC Chemistry software. The temperature and C/Si molar ratio considerably affected the morphology, phase, and composition of β-SiC coatings. High-quality β-SiC coatings along the (111) crystal plane exhibiting a uniform surface, high density, low roughness, and good crystallinity were successfully synthesized at 1523.15 K and 200 Pa with a C/Si molar ratio of 1.0 and H 2 /Si molar ratio of 6.5. Additionally, when N 2 was used as the dilution gas instead of Ar, the resulting β-SiC coatings demonstrated reduced roughness, fewer free carbon, increased hardness (37.05 GPa vs. 39.19 GPa), enhanced modulus of elasticity (237.26 GPa vs. 264.24 GPa), and superior coating adhesion (16.48 MPa vs. 18.29 MPa).

CAS / MDL: 10026-04-7
研究领域: 材料科学 · 表面工程
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JOURNAL OF THE EUROPEAN CERAMIC SOCIETY · 2016 · IF 2.933

Effect of CH4/SiCl4 ratio on the composition and microstructure of 〈110〉-oriented β-SiC bulks by halide CVD

Rong Tu,Dingheng Zheng,Hong Cheng,Mingwei Hu,Song Zhang,Mingxu Han,Takashi Goto,Lianmeng Zhang

Halide chemical vapor deposition process was carried out for fast fabricating oriented stoichiometric β-SiC through controlling flow rate of precursors (SiCl 4 and CH 4 ). The effects of molar ratio of C and Si precursors ( R C/Si ) on composition, preferred orientation, microstructure and deposition rate ( R dep ) were investigated. The deposits transformed from silicon-rich to stoichiometric β-SiC to carbon-rich with increasing R C/Si . 〈110〉-oriented stoichiometric β-SiC with lower density of defects were obtained at R C/Si in the range of 0.86–1.00, where the maximum R dep was 883   μm/h at R C/Si   =   1.00, leading to a thickness of 1.7   mm in 2   h deposition. Formation of ridge-like morphology has been discussed based on a twin plane propagation model .

研究领域: 材料科学 · 无机非金属材料 · 薄膜制备技术 · 晶体生长 · 结构表征
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CERAMICS INTERNATIONAL · 2019 · IF 3.45

The effect of Ag nanoparticles content on dielectric and microwave absorption properties of β-SiC

Bo Wei,Jintang Zhou,Zhengjun Yao,Azhar Ali Haidry,Xinlu Guo,Haiyan Lin,Kun Qian,Wenjing Chen

In the present work, high purity cubic silicon carbide (β-SiC) was synthesized by using resorcinol-formaldehyde aerogel coated silica as precursor at high temperature. Subsequently, β-SiC was coated with various concentrations of silver nanoparticles (Ag NPs) by tin sensitization electroless plating . Thereafter, the effect of various Ag NPs contents on the dielectric and microwave absorption properties of β-SiC was investigated in detailed. It is found that the Ag NPs can significantly increase the overall complex permittivity, reduce the thickness of the absorber and increase the absorption bandwidth to some extent. Despite, the improvement of the attenuation ability of electromagnetic wave with increasing contents of Ag NPs also has an adverse effect on impedance matching. The improvement in the microwave absorption of β-SiC coated with Ag NPs mainly comes from the enhancement of dipole polarization, interface polarization and conductivity loss. In the 2–18 GHz band, Ag@SiC (1.0 g/L) can achieve an effective bandwidth of 4.99 GHz at a thickness of 1.6 mm, and it is a kind of lightweight, high-temperature microwave absorbent with excellent performance.

CAS / MDL: 7761-88-8 7647-01-0
研究领域: 材料科学 · 电磁材料 · 纳米技术
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CERAMICS INTERNATIONAL · 2022 · IF 5.532

The thermal, electrical and mechanical properties of porous α-SiC ceramics bonded with Ti3SiC2 and β-SiC via low temperature in-situ reaction sintering

Zhaoxin Zhong,Biao Zhang,Jian Ye,Ye Gao,Qiang Liu,Zhiguo Zhang,Feng Ye

Porous SiC ceramics have recently attracted wide attention for their applications in the electrically heatable filter. Further improvement of the thermal and electrical conductivity without sacrificing permeability is a critical parameter for such applications. In the present work, porous SiC/Ti 3 SiC 2 ceramic composites with Ti 3 SiC 2 and micro/nano SiC have been prepared from TiC/Si/α-SiC mixtures at a low sintering temperature (1400 °C). Nano-laminated Ti 3 SiC 2 enhanced the electrical conductivity , while the good thermal conductivity was achieved through in-situ formed nano β-SiC and raw coarse α-SiC in the porous ceramics . Along with the increase of initial α-SiC particle size from 0.76 to 16.13 μm, the permeability, thermal and electrical conductivity improved due to the decreased porosity and increased pore size in porous SiC/Ti 3 SiC 2 ceramics. The results suggested that the decoupling of the electrical conductivity from the thermal conductivity could be tuned by adjusting the initial α-SiC particle size.

CAS / MDL: 12070-08-5
研究领域: 材料科学 · 陶瓷工程
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CERAMICS INTERNATIONAL · 2025 ·Vol. 51 ·期 11 ·14746-14754 · IF 5.6

Experimental investigation of microstructure and mechanical properties of β-SiC with various sintering additives supplemented by first-principles calculations

Boyu Chen,Lijuan Niu,Jianlong Chai,Zhiyuan Bai,Jiayin Zhang,Di Liu,Xuefeng Lu,Yabin Zhu

β-SiC ceramics were prepared by spark plasma sintering at 2200 °C with Y 2 O 3 , MgO , and CeO 2 as sintering additives. Al 2 O 3 was doped based on the above oxides to form a two-component sintering additive to carry out a comparative analysis. The effects of these additives on the microstructure, bulk density, and Vickers hardness of β-SiC were systematically studied. The mechanical properties of the single-component samples were superior to those of the two-component samples. Notably, the single-component sample with Y 2 O 3 , addition exhibited the highest density (98.69 %) and hardness (27.1 GPa), which can be attributed to the appropriate growth of the grains in the single-component sample with Y 2 O 3 . Additionally, the principle of lattice reduction in SiC ceramics was explored using first-principle calculations, further highlighting the advantage of Y 2 O 3 as a single additive for the high-temperature sintering of SiC ceramics.

CAS / MDL: 1309-48-4 1344-28-1
研究领域: 材料科学 · 陶瓷学 · 力学性能 · 计算材料学
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ACS Applied Materials & Interfaces · 2023 · IF 9.5

Long-Range Uniform SiCxOy Beaded Carbon Fibers for Efficient Microwave Absorption

Liang Pang,Peng Xiao,Zhuan Li,Heng Luo,Jinfei Zheng,Shaohua Jiang,Jinchao Tong,Yang Li

SiCxOy beaded carbon fibers were successfully fabricated for the first time using a facile and stable electrospinning and temperature process. The resulting fibers showcase a unique micro-nanocomposite structure, in which β-SiC beads with a silica-enriched surface are strung together with defect carbon fibers, as confirmed by XRD, XPS, and HRTEM investigation. The SiCxOy beaded carbon fibers display efficient microwave absorption performance, with a minimum reflection loss of −58.53 dB and an effective absorption bandwidth of 5.92 GHz. A modified Drude–Lorentz model was developed for SiCxOy beaded carbon fibers to reveal the double-peaked feature of the permittivity of these fibers, which is in good agreement with experimental measurements. Moreover, simulations were performed to extract polarized electric fields and microwave energy volume losses within a typical distribution of SiCxOy beaded carbon fibers. It is concluded that the dipole relaxation and hopping migration of localized electrons give a superior contribution to the overall decay of the microwave energy. This study indicates that SiCxOy beaded carbon fibers with a unique micro-nanocomposite structure hold great promise for microwave absorption applications. Additionally, this fabrication strategy offers a unique approach to producing micro-nanocomposite structures and highlights their potential applications.

研究领域: 材料科学 · 电磁学
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