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JOURNAL OF SUPERCRITICAL FLUIDS · 2025 · IF 4.4

Synergistic corrosion mechanisms of supercritical water and Na2SO4 deposition layer: Austenitic stainless steels 316 L and 304

Peng Feng,Donghai Xu,Gang Yin,Kunkun Song,Ruibo Wang,Zhiyuan Li,Pan Wang

This study investigated the corrosion behavior of 316 L (316LSS) and 304 (304SS) stainless steels under a Na 2 SO 4 deposition layer in supercritical water (SCW). The salt layer reduced oxide film densification versus pure SCW, with 304SS exhibiting more severe corrosion (e.g., pitting) due to the absence of Mo which resists pitting corrosion. Without the salt layer, oxide film thicknesses were 6.50 µm (316LSS) and 1.60 µm (304SS); in contrast, 6.52 µm and 9.33 µm, respectively, indicating thicker in SCW with the salt layer. At 723 K and 25 MPa, higher water density increased Ni/Fe ion solubilities, while the salt layer trapped these ions in the microenvironment between the layer and oxide film, generating a locally acidic and oxidizing environment via hydrolysis of Ni/Fe ions. This process accelerated metal ion leaching and oxide dissolution, further enhanced in the presence of SO 4 2- . Na 2 SO 4 deposition layer and SCW synergistically intensified corrosion in both alloys.

CAS / MDL: 7757-82-6
研究领域: 材料科学 · 腐蚀工程
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PROCESS SAFETY AND ENVIRONMENTAL PROTECTION · 2024 · IF 6.9

Effective removal of uranium (VI) with a SDBS doped PPy-SUS304 electrode from alkaline wastewater using electrodeposition strategy

Yun Xue,Xingan Feng,Jiadong Wang,Jianzhang Gao,Lijun Zhang,Qi Chen,Fuqiu Ma,Yongde Yan

The immobilization of uranium in nuclear wastewater is of paramount importance for environmental and human health. However, there is a paucity of research on the immobilization of uranium in alkaline wastewater, particularly with regards to the application of novel electrodes. This article presents the utilization of an electrochemically polymerized polypyrrole stainless steel (PPy-SUS304) electrode for the effective electrochemical deposition and removal of uranium from alkaline wastewater containing uranium. According to the electrodeposition results, the uranium deposition efficiency of the novel electrode reached 96.82 %, with a uranium deposition rate of 0.048 mg U/(h·cm 2 ) and a charge efficiency of 0.055 mg U/C. These findings demonstrate the successful electrochemical reduction of UO 2 (CO 3 ) 3 4- in alkaline uranium-containing wastewater using the novel electrode, resulting in improved charge deposition efficiency. The electrode surface products were investigated using scanning electron microscopy (SEM), Energy-dispersive X-ray spectroscopy (EDS), and X-Ray Photoelectron Spectroscopy (XPS). The SEM and EDS results demonstrate the formation of a uniform PPy film on the surface of SUS304. In addition, the White light interferometer (WLI) test reveals that the PPy-SUS304 electrode exhibits increased roughness compared to the SUS304 electrode. The XPS results revealed that the electrode surface products of PPy-SUS304 were actually U compounds constituted of U(IV) oxides or hydroxides. This study provides a new perspective for the development of novel electrodes to suppress side reactions and efficiently recover uranium from alkaline uranium-containing wastewater.

研究领域: 环境科学 · 材料科学
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COLLOIDS AND SURFACES A-PHYSICOCHEMICAL AND ENGINEERING ASPECTS · 2020 · IF 3.99

Hydrophilicity reversal by post-modification: Hydrophobic zeolite FAU and LTA coatings on stainless-steel-net for oil/water separation

Fangge Chen,Yanhong Li,Aisheng Huang

Because of the increase of industrial wastewater containing insoluble oil and oil discharged accidents, oil/water separation has turned out an exceedingly crucial and urgent issue in environmental protection. Therefore, it is terribly significant to develop a simple and effective technology for oil/water separation. Membrane separation has been well known as a promising method to remove oils from water due to its energy-efficiency and cost-effectiveness. In the present work, we report the synthesis of a hydrophobic zeolite FAU named F-FAU through a simple and effective post-synthetic modification. Firstly, a thin zeolite FAU layer is grown on the 3-aminopropyltriethoxysilane (APTES) modified stainless steel net (SSN) to form SSN supported FAU (SSN@FAU) coating. And then, a hydrophobic SSN@F-FAU coating is prepared through post modification of SSN@FAU coating with perfluorooctyltriethoxysilane (POTS). After POTS modification, the water contact angle (CA) of the SSN@FAU coating increases from 15° to 132° for SSN@F-FAU coating, while both morphology and structure of the SSN@FAU coating keep unchangeable. Attributing to the high hydrophobicity of the F-FAU coating, the SSN@F-FAU coating shows a wonderful oil/water separation performance, with oil/water separation efficiency of above 98.8 % and oil flux of up 50,000 L m −2  h -1 . After 50 cycles successive separation of hexane/water mixture, the separation efficiency of the SSN@F-FAU coating keeps constant (over 99.1 %), showing potential application for oil/water separation in industries. Further, hydrophobic SSN@F-LTA coating can be consistently prepared through post modification of SSN@LTA coating with POTS, and also shows a high oil/water separation performance, with oil/water separation efficiency above 99.0 % and oil flux over 40,000 L m −2  h -1 , confirming the universality of the preparation strategy.

CAS / MDL: 919-30-2 1310-73-2
研究领域: 环境科学 · 材料科学
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ELECTROCHIMICA ACTA · 2023 · IF 6.6

Construction of Ti3C2/TiO2/TiN/polyaniline quaternary composite and its application in photocathodic protection coating for 304 stainless steel

Yuhua Dong,Xueyan Du,Yutong Xie,Kexin Wu,Qiong Zhou

A quaternary composite of Ti 3 C 2 /TiO 2 /TiN/polyaniline was synthesized by doping TiN nanoparticles on the calcined Ti 3 C 2 MXene nanosheets , and then polyaniline was deposited through chemical oxidation . The bandgap and flat band potential of composite were determined by X-ray diffraction and ultraviolet–visible spectroscopy. In order to prepare photoanode and photocathodic protective coating, the quaternary composite was added to the polyvinyl alcohol solution and epoxy resin to. Photoelectrochemical results indicated that photoanode and relevant photocathodic protective coating had similar photocurrent with about 5 μA cm −2 , but open circuit potential of the photocathodic protective coating was more negative than that of photoanode. The R ct of photoanode with illumination was 5.5 kΩ, while that of photocathodic coating was 136 kΩ. The 304 stainless steel could be well protected by the photoanode and photocathodic protective coating whether illumination or not, due to synergistic effect of local surface plasmonic resonance of TiN, “electron pool” of polyaniline and non-interfacial contact of TiO 2 and MXene. Moreover, the epoxy resin in the photocathodic coating could act as a kind of physical barrier in the dark environment. Additionally, results of long-term protection test indicated that the photocathodic protective coating under intermittent illumination had better protection property than that of the coating without illumination.

CAS / MDL: 7789-24-4
研究领域: 材料科学 · 电化学 · 防腐蚀工程
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Materials Today Communications · 2025 · IF 4.5

Rapid preparation of high-temperature resistant, corrosion resistant, anti-icing superhydrophobic stainless-steel surface and its application in water collection

Zijin Cheng,Chuang Liu,Ruoyu Sun,Yixian Hu,Jing Zhao,Jiliang Mo

Drawing inspiration from the way natural organisms regulate surface wettability for specific functions, this study introduces a method combining chemical etching and low-surface-energy modification to rapidly fabricate superhydrophobic stainless-steel surfaces under high-temperature conditions. The impact of etching time on surface roughness and wettability was systematically investigated. The results indicate that by adjusting the etching time, the surface roughness can be precisely controlled, creating a multi-scale micro-nanostructure essential for superhydrophobicity. When the reaction time is 1.5 h, the superhydrophobic stainless-steel surface achieves a contact angle of 156.2° and a sliding angle of just 1.5°, exhibiting excellent superhydrophobic properties. Further tests demonstrate that the superhydrophobic surface excels in mechanical stability, thermal stability, corrosion resistance, anti-icing and self-cleaning properties. Additionally, a hydrophilic-superhydrophobic stainless-steel hybrid surface was fabricated using machining, and when combined with a diversion channel, it significantly enhances water collection performance, facilitating the rapid collection and removal of water droplets. These findings provide valuable theoretical insights and practical guidance for the development and application of superhydrophobic stainless-steel materials in industrial fields such as anti-fouling, anti-icing and water collection.

研究领域: 材料科学 · 表面工程
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RADIATION PHYSICS AND CHEMISTRY · 2014 · IF 1.189

Grafting of HEMA onto dopamine coated stainless steel by 60Co-γ irradiation method

Wanqin Jin,Liming Yang,Wei Yang,Bin Chen,Jie Chen

A novel method for grafting of 2-hydroxyethyl methacrylate (HEMA) onto the surface of stainless steel (SS) was explored by using 60 Co-γ irradiation. The surface of SS was modified by coating of dopamine before radiation grafting. The grafting reaction was performed in a simultaneous irradiation condition. The chemical structures change of the surface before and after grafting was demonstrated by Fourier transform infrared (FTIR) spectrometer. The hydrophilicity of the samples was determined by water contact angle measurement in the comparison of the stainless steel in the conditions of pristine, dopamine coated and HEMA grafted. Surface morphology of the samples was characterized by atomic force microscope (AFM) and scanning electron microscope (SEM). The corrosion resistance properties of the samples were evaluated by Tafel polarization curve. The hemocompatibility of the samples were tested by platelet adhesion assay.

CAS / MDL: 868-77-9
研究领域: 材料科学 · 生物医学工程
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Nuclear Engineering and Technology · 2023 · IF 2.7

Dissolution of synthetic U-DBP and corrosion of stainless steel by dissolution schemes

Guanghui Wang,Yaorui Li,Mingjian He,Meng Zhang,Yang Gao,Hui He,Caishan Jiao

In spent fuel reprocessing, UO 2 (DBP) 2 (U-DBP) can be deposited in stainless steel equipment. U-DBP must be removed by dissolution and the process must not cause corrosion to stainless steel. This study was conducted to find the best scheme for dissolution. U-DBP was manufactured by the titrimetric sedimentation method. The effects of different factors on the dissolution of U-DBP were investigated. For example, solid-liquid ratio, hydrazine carbonate solutions with different mass components, mixed solutions containing different concentrations of H 2 O 2 , and different carbonates. The results indicated that U-DBP does not have a regular crystal morphology. With the increase of the solid-liquid ratio and the mass fraction of hydrazine carbonate, the concentration of U(VI) at the dissolution equilibrium increases gradually. The addition of H 2 O 2 has a great promotion effect on the dissolution. However, when the concentration of H 2 O 2 is greater than 0.5 M, the dissolution solution may have an erosive effect on the stainless steel. (NH 4 ) 2 CO 3 can increase the dissolution capacity of dissolved U-DBP, but it may also accelerate the corrosion of stainless steel.

研究领域: 化学工程 · 材料科学
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TALANTA · 2024 · IF 5.6

Non-destructive and simultaneous development and enhancement of latent fingerprints on stainless steel based on the electrochromic effect of electrodeposited manganese oxides

Chuanjun Yuan,Ming Li,Meng Wang,Jiaming Lv,Yifei Sun,Tianyi Lu,Yuxin Jia,Haijun Cao,Tianchun Lin

Latent fingerprints, as one of the most frequently encountered traces in crime scene investigation and also one of the largest sources of forensic evidence, can play a critical role in determining the identity of a person who may be involved in a crime. Due to the invisible characteristic of latent fingerprints, exploring efficient techniques to visualize them (especially the ones resided on metallic surfaces) while retain the biological and chemical information (e.g., touch DNA) has become a multidisciplinary research focus. Herein we reported a new and highly sensitive electrochemical interfacial strategy of simultaneously developing and enhancing latent fingerprints on stainless steel based on synchronous electrodeposition and electrochromism of manganese oxides in a neutral aqueous electrolyte . By utilizing a specially designed device for electrochemical testing and image capture, a series of electrochemical measurements, physical characterization and image analysis have been applied to evaluate the feasibility, development accuracy and enhancement efficacy of the proposed electrochemical system. The qualitative and quantitative analysis on the in situ and ex situ fingerprint images indicates that the three levels of fingerprint features can be precisely developed and effectively enhanced. Forensic DNA typing has also been performed to reveal actual impact of the proposed electrochemical system on subsequent analysis of touch DNA in fingerprint residues. The ratio of detected loci after electrochemical treatment reaches up to 98.5 %, showing non-destructive nature of this fingerprint development and enhancement technique.

研究领域: 法医学 · 电化学 · 材料科学
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ELECTROCHIMICA ACTA · 2019 · IF 5.383

Dense carbon film coated 316L via in-situ synthesized CaC2 in FLiNaK molten salts and its high performance of anti-corrosion property

Jingchun Liu,Kieran P. Dolan,Junxia Liu,Jianqiang Wang,Dewu Long

Dense carbon film coated on 316L stainless steel was achieved by electrochemical deposition in molten fluoride salt (LiF-NaF-KF 46.5–11.5-42.0 mol%, FLiNaK, m.p. 727K) using C 2 2- as the C source. The C 2 2- source was in-situ synthesized in the high temperature eutectic salt by adding mixed Ca/C powders. Results of cyclic voltammetry confirmed the formation of CaC 2 and the obtained C coated 316L samples demonstrate satisfactory electrochemical deposition via synthesized C 2 2- . SEM images show that a dense and tunable thickness of C film can be fabricated in this FLiNaK–Ca/C–CaC 2 system in the range of 2.0–6.0 μm by optimizing the deposition conditions such as concentrations of Ca/C, deposition potentials, temperatures and times. Characterizations of the as-prepared C film by Raman spectroscopy imply that deposited films are predominantly composed of low degree crystallization structures. The anti-corrosion behavior of this coated material was verified by potentiodynamic polarization . Compared to bare 316L material, corrosion rate suppression by a factor of more than 16 was determined for a 4.0  μm C coated 316L sample in 0.1M HCl+0.5M NaCl solution, indicating the coating provides extremely high anti-corrosion performance.

研究领域: 材料科学 · 电化学
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INTERNATIONAL JOURNAL OF HYDROGEN ENERGY · 2025 · IF 8.3

Thermally converted oxide microstructure on ferritic stainless steel with Cu/Ni dual-layer coating for SOFC interconnect applications

Huixian Weng,Danyang Liu,Shujiang Geng,Gang Chen,Fuhui Wang

Cu/Ni dual-layer coating is applied to improve the performance of SUS 430 steel as solid oxide fuel cells (SOFCs) interconnects. Cu layer is deposited by electroplating, followed by magnetron sputtering Ni layer on top of Cu layer. The coated steels are evaluated in air at 800 °C in correspondence with SOFC cathode environment. Results showed that a considerable amount of Ni diffuses into the steel substrate, while Fe and Cr diffuse from the steel substrate into the coating during the initial oxidation. A (Ni,Fe) 3 O 4 spinel layer is initially formed on the scale surface. Cu diffuses outwards and eventually dopes into (Ni,Fe) 3 O 4 spinel to form (Ni,Fe,Cu) 3 O 4 spinel. The oxide scale evolved into a dual-layer structure of an inner Cr 2 O 3 layer and an outer layer of NiO mixed with spinels after 5 weeks of oxidation. Preoxidation treatment in 800 °C air for electroplated Cu coated steel prior to depositing Ni layer improves oxidation resistance and significantly decreases Cr outward diffusion after 5 weeks of oxidation. Moreover, the oxide scales formed on both Cu/Ni and CuO/Ni coated steels maintain low area specific resistance (ASR) after 5 weeks of oxidation.

CAS / MDL: 7320-34-5
研究领域: 材料科学 · 能源工程
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KEY ENGINEERING MATERIALS · 2016 · IF 0

Liquid Phase Deposited TiO2 Films on Stainless Steel Mesh for Corrosion Resistance Application

Ting Zhang,Li Xing,Jun Hui Xiang,Hua Zheng Sai,Zhen You Li,Rui Fu

Liquid phase deposition (LPD) method was used to prepare corrosion protective titanium dioxide (TiO2) film coatings on the stainless steel mesh which is composed of steel wires at a relatively low temperature (80°C). The as-prepared TiO2 coated samples were characterized using X-ray diffractometry (XRD), scanning electron microscopy (SEM) and energy-dispersive X-ray spectra (EDX). It was observed that the TiO2 film coatings could conformally coat the stainless steel wires which play a significant role in the corrosion resistance. The corrosion resistance of the samples was evaluated using Tafel polarization curves in a three-electrode electrochemical examination system. The TiO2 deposited samples all showed a certain improvement of corrosion resistance. Compared with the sample prepared in the acid condition (PH=3.7), the low alkaline (PH=9.5) sample could provide better corrosion protection which could increase the corrosion potential (Ecorr) from-0.53 V to-0.17 V.

研究领域: 材料科学 · 腐蚀与防护
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APPLIED SURFACE SCIENCE · 2021 · IF 6.707

Laser-induced breakdown spectroscopy for contamination analysis of Sr and Cs on 316L stainless steels in alkaline environment for spent nuclear fuel storage

Yupeng Xie,Jie Wang,Yaocheng Hu,Jing Zhang,Yong Gao,Haipeng Li,Sheng Wang

The contamination of fission products ( 90 Sr and 137 Cs) on the metallic material (316L stainless steel) of alkaline spent fuel storage pond threatens to decommission nuclear facilities. Compared with previous studies unable to detect Cs on the surface of contaminated steel by laser-induced breakdown spectroscopy (LIBS), this study selected the emission lines of Sr II 407.74 nm and Cs I 455.77 nm as the analytical spectral lines of LIBS, and for the first time satisfactorily measured and analyzed the accumulation of Sr and Cs on the surface of 316L stainless steel for 7, 14, 21, 30 and 60 days, respectively. It was found during the accumulation, the concentration of Sr and Cs on the surface reached their maximum after 21 days, and relatively stabilized 30 days later. In addition, combined with the physicochemical characterizations, the contamination mechanism of Sr and Cs on 316L stainless steel was proposed, with the contaminants gradually diffusing from the oxide layer dissolved and damaged in the alkaline corrosive environment to the matrix. Strontium had two forms on the steel surface: SrCrO 4 in the oxide layer and SrCO 3 in the matrix, but the contamination of Cs was more inclined to the surface than Sr.

研究领域: 材料科学 · 核能工程 · 表面分析
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