The reliability of Cu bonding technology in three-dimensional integration packaging is limited by high sintering temperatures and the growth of oxide at the joining interface. Hence, we propose a bionic adhesion interface of creeper sucker on the Cu substrate and covered with monolayer graphene, which increases the shear strength by 3 times compared to the conventional flat Cu substrate. The covered graphene layer effectively inhibits the generation of oxide at the joint interface and maintains a high shear strength after aging at 300 °C for 48 h Nanoscale Cu particles could reduce the chemical potential energy of the substrate surface , and stable bonding was achieved at 200 °C under a pressure of 2 MPa. Molecular dynamics simulation models reveal crystal structure evolution and residual stresses during the sintering process . This work demonstrates that bionic microstructures applied to copper bonding play an important role in interface enhancement, resulting in reliable bonding of Cu substrate at low temperatures. The method proposed here can provide insight into diversified applications including high-power light-emitting diodes soldering, SiC electronic devices, and flexible electrode interconnects.
Jiajun Ma,Zongwei Guo,Shengtao Dai,Yannong Liu,Huiru Hu,Peikun Li,Lin Jin,Yuhui Ao
Inducing highly oriented 2D nanosheets to create a mussel-inspired interface phase on the carbon fiber (CF) surface to enhance its composites’ strength and toughness has become a great challenge. In this study, a novel coating was synthesized to induce the graphene oxide (GO) oriented distributed on the CF surface while constructing a biomimetic "Brick-and-Mortar" structural interface phase, which simultaneously promoted the strength and toughness of CF composites . Acting as a sizing agent, di-pyrene terminated PEG (py-PEG-py) facilitates abundant π-π* stacking interactions, and enables flexible chain segment motion during interface fracture of composites, as well as effectively improving the toughness of composites. Eventually, the formation of a superior mechanism on the CF surface results in remarkable properties for composites, including an interfacial shear strength (IFSS) of 99.3 MPa, interlaminar shear strength of 93.2 MPa, and flexural strength of 1430 MPa. The tensile strength and toughness increased to 1777 MPa and 45.0 MJm −3 , respectively. Simultaneously, the continuous thermal conduction pathway produced by the oriented attachment of GO on the CF surface increased in-plane thermal conductivity . The reinforcing mechanisms of the unique mussel-inspired coating were systematically investigated. This work opens up an effective and scalability avenue for obtaining high-performance CF composites.
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