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Nature Communications · 2025 ·Vol. 16 ·期 1 ·1-12 · IF 15.7

Hydration-induced stiffness enabling robust thermal cycling of high temperature fuel cells cathode

Yang Hongxin,Zhang Yuan,Liu Zhipeng,Hu Chunfang,Li Junbiao,Liao Hailong,Shao Minhua,Ni Meng,Chen Bin,Shao Zongping,Xie Heping

Thermo-mechanics of cathode is closely related to the durability of high-temperature solid oxide fuel cells (SOFCs), with two main mechanical failures during thermal cycling: interface delamination and bulk cracking of cathode. Bulk cracking, caused by insufficient fracture strength/stiffness is a big concern but often overlooked. Here, we introduce chemical hydration to offset the thermal expansion, enhancing the cathodic mechanical stiffness and fracture strength, thus promoting the thermo-mechanical durability of cathode in proton ceramic fuel cells (PCFCs). Such chemical-induced expansion offset is achieved by strengthening intergranular bonding inside the bulk cathode after the hydration, preventing granule detachment during thermal shrinkage. As a demonstration, the stiffness-enhanced air electrode (BaCo 0.7 Ce 0.15 Y 0.15 O 3 , noted as s-BCC-Y) exhibits 86% enhancement of fracture strength, thus thermal cycling stability with almost no degradation after 35 harsh thermal cycles between 600 and 300 °C, surpassing pristine BaCo 0.7 Ce 0.3 O 3 and many cobalt-free PCFC cathodes. Benefitted from the improved stiffness of cathode, full cell with the s-BCC-Y electrode demonstrates enhanced power output. This work highlights the importance of bulk cathode thermo-mechanics in developing robust SOFCs for high temperature energy applications.

研究领域: 材料科学 · 能源工程
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