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COMPOSITES PART B-ENGINEERING · 2023 · IF 13.1

Improved interlaminar fracture toughness of carbon fiber/epoxy composites by a combination of extrinsic and intrinsic multiscale toughening mechanisms

Qihui Chen,Fei Wu,Zhiyuan Jiang,Hao Zhang,Jianyang Yuan,Yang Xiang,Yaqing Liu

Carbon fiber reinforced polymer (CFRP) composites with hierarchical structure interleave composed of nanoscale core-shell rubber (CSR) and microscale short carbon fiber (SCF) were fabricated. The hierarchical structure interleave exhibits superior interlaminar toughening efficiency than either CSR or SCF alone. Triggering intrinsic and extrinsic toughening mechanisms at different scales by CSR and SCF, respectively, the mode-I critical energy release rate ( G IC ) and mode-II critical energy release rate ( G IIC ) of multi-phase interleaved CFRP composite are 127% and 154% higher than those of unmodified sample. While the tensile properties and glass transition temperature ( T g ) are not compromised. The fracture toughness of epoxy/CSR system was also investigated to better understand the effect of matrix toughness on interlayer toughness of CFRP. Numerical analysis and fracture surface observations revealed the synergistic toughening mechanisms in SCF/CSR interleaved CFRP composites. The synergy between nanoscale intrinsic toughening mechanism and microscale extrinsic toughening mechanism, evolving with crack propagation , contributes to a greater energy absorption. The usefulness of the present study for preparation of high-performance CFRP is discussed.

研究领域: 材料科学 · 复合材料工程
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PROGRESS IN ORGANIC COATINGS · 2022 · IF 6.206

Synthesis of tung oil-based vinyl ester resin and its application for anti-corrosion coatings

Shaoheng Yang,Heng Fang,Hai Li,Fangning Shen,Xudong Chen,Yang Hu,Zhuohong Yang

Anti-corrosion coatings are of great significance for marine equipment and engineering on account of the harsh marine environment. Vinyl ester resin is widely used as a resin material for anti-corrosion coating because of its excellent hardness and protective performance. However, the intrinsic brittleness of vinyl ester resin causes the resulting coating film with poor toughness. In this study, the tung oil-based toughen modifier (TOAMA) with a long carbon chain and annular structure is firstly prepared by Diels-Alder reaction of tung oleic acid and maleic anhydride under solvent-free conditions, and then used as a reactive toughening agent to synthesize toughened vinyl ester resin. The characterization results of Fourier transform infrared and hydrogen nuclear magnetic resonance spectroscopies reveal the successful synthesis of the TOAMA-toughened vinyl ester resin. Furthermore, the toughened vinyl ester resin is used in the anti-corrosion coatings, and the properties of the related cured coating films including thermostability, mechanical performance and corrosion resistance are systematically studied. The related results display that TOAMA can effectively toughen vinyl ester resin, and the toughened vinyl ester resin prepared with the optimized TOAMA content can effectively improve the mechanical properties including mechanical strength , elongation at break and fracture toughness, and achieve favorable thermal stability and excellent corrosion resistance of the cured coating films. Grafting tung oil-based toughening modifier TOAMA into the backbone of vinyl ester resin effectively provides a significant promising method to toughen vinyl ester resin, which is beneficial to the application of vinyl ester resin in the marine anti-corrosion coating field.

研究领域: 材料科学 · 化学工程 · 海洋工程
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JOURNAL OF THE EUROPEAN CERAMIC SOCIETY · 2025 · IF 6.2

Ductile Ni3B interphase with oxidation-induced crack healing capability for carbon fiber toughened ultra-high temperature ceramics

Xia Zhang,Mingyu Yao,Xiaoyi Jiang,Wenlong Li,Feilong Huang,Hongliang Xu,Hailong Wang,Hongxia Lu,Cheng Fang

Ductile interphases serve as mechanical fuses to deflect matrix cracks in carbon fiber reinforced ultra-high temperature ceramic composites (C f /UHTCs). This work introduces Ni 3 B, a ductile ceramic with intrinsically low shear modulus (79 GPa) and high bulk modulus (236 GPa, G/B = 0.33), as the interphase in C f /ZrB 2 -SiC composites. A hydrothermal carbon/Ni 3 B hierarchical architecture was further engineered to resolve thermal expansion mismatch between Ni 3 B coating and carbon fibers. The optimized interface enhances fracture toughness and flexural strength by 65 % and 47 %, compared to the unmodified composites. In addition, Ni 3 B derived low-density oxides could generate volume expansion under oxidative conditions, sealing interfacial microcracks and elevating critical thermal shock temperature difference from 428 ℃ to 824 ℃. By uniquely coupling interface toughening with self-healing functionality, Ni 3 B is predicted to be a promising interphase material for future C f /UHTC composites.

CAS / MDL: 63148-65-2 9002-98-6
研究领域: 材料科学 · 陶瓷学 · 复合材料力学 · 界面工程 · 高温结构材料
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Polymers · 2016 ·Vol. 8 ·期 9 ·314 · IF 2.944

Tannic Acid as a Bio-Based Modifier of Epoxy/Anhydride Thermosets

Xiaoma Fei,Fangqiao Zhao,Wei Wei,Jing Luo,Mingqing Chen,Xiaoya Liu

Toughening an epoxy resin by bio-based modifiers without trade-offs in its modulus, mechanical strength, and other properties is still a big challenge. This paper presents an approach to modify epoxy resin with tannic acid (TA) as a bio-based feedstock. Carboxylic acid-modified tannic acid (TA–COOH) was first prepared through a simple esterification between TA and methylhexahydrophthalic anhydride, and then used as a modifier for the epoxy/anhydride curing system. Owing to the chemical modification, TA–COOH could easily disperse in epoxy resin and showed adequate interface interaction between TA–COOH and epoxy matrix, in avoid of phase separation. The use of TA–COOH in different proportions as modifier of epoxy/anhydride thermosets was studied. The results showed that TA–COOH could significantly improve the toughness with a great increase in impact strength under a low loading amount. Moreover, the addition of TA–COOH also simultaneously improved the tensile strength, elongation at break and glass transition temperature. The toughening and reinforcing mechanism was studied by scanning electron microscopy (SEM), dynamic mechanical analysis (DMA) and thermal mechanical analysis (TMA), which should be owned to the synergistic effect of good interface interaction, aromatic structure, decreasing of cross linking density and increasing of free volume. This approach allows us to utilize the renewable tannic acid as an effective modifier for epoxy resin with good mechanical and thermal properties.Keywords:tannic acid;epoxy resin;bio-based;toughening

CAS / MDL: 7440-25-7
研究领域: 材料科学 · 化学工程
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JOURNAL OF MATERIALS SCIENCE · 2022 ·Vol. 57 ·期 9 ·5645-5657 · IF 4.682

Achieving simultaneously toughening and flame-retardant modification of poly(lactic acid) by in-situ formed cross-linked polyurethane and reactive blending with ammonium polyphosphate

Ma Meng,Wang Xinpeng,Liu Kai,Chen Si,Shi Yanqin,He Huiwen,Wang Xu

Preparing poly(lactic acid) (PLA) composites with toughness and flame retardancy simultaneously is a challenge that many researchers faced. In this paper, flame-retardant and toughened PLA composites were prepared by reactive blending with in-situ formed polyurethane as the toughening phase and ammonium polyphosphate (APP) as the flame retardant. By adding glycerin as a cross-linking agent, the dropping behavior of the composites during combustion is reduced, and the toughness is greatly improved. Compared with the blended composites without the cross-linking agent, the tensile strengths of the composites with the cross-linking degree of 10% are increased by 16%, and the impact strength is increased by 11 times. The composites with 5% APP and 10% cross-linking degree had balanced performance, the vertical combustion can reach V-2 level, and the elongation at break is about 200%. The research provides a simple method to fabricate flame retardant and degradable PLA-based composites with simultaneously enhanced mechanical properties. Graphical abstract Compared with linear polyurethane, the PLA composite material toughened by cross-linked polyurethane not only had a higher elongation at break but also decreased the droplet during the combustion process.

CAS / MDL: 101-68-8
研究领域: 材料科学 · 化学工程
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Polymers · 2022 ·Vol. 14 ·期 23 ·5323 · IF 4.967

Enhancement of Mechanical Properties and Bonding Properties of Flake-Zinc-Powder-Modified Epoxy Resin Composites

Xu Luo,Yu Li,Shuaijie Li,Xin Liu

As a typical brittle material, epoxy resin cannot meet its application requirements in specific fields by only considering a single toughening method. In this paper, the effects of carboxyl-terminated polybutylene adipate (CTPBA) and zinc powder on the mechanical properties, adhesion properties, thermodynamic properties and medium resistance of epoxy resin were studied. A silane coupling agent (KH-550) was used to modify zinc powder. It was found that KH-550 could significantly improve the mechanical properties and bonding properties of epoxy resin, and the modification effect of flake zinc powder (f-Zn) was significantly better than that of spherical zinc powder (s-Zn). When the addition amount of f-Zn was 5 phr, the tensile shear strength and peel strength of the composites reached a maximum value of 13.16 MPa and 0.124 kN/m, respectively, which were 15.95% and 55% higher than those without filler. The tensile strength and impact strength reached a maximum value of 43.09 MPa and 7.09 kJ/m2, respectively, which were 40.54% and 91.11% higher than those without filler. This study provides scientific support for the preparation of f-Zn-modified epoxy resin.Keywords:flake zinc powder;epoxy;modification;toughen

CAS / MDL: 603-35-0
研究领域: 材料科学 · 化学工程
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POLYMER TESTING · 2018 · IF 2.247

Chemorheological behaviors of TDE-85 toughened by low viscosity liquid epoxy for RTM process

Dandan Zhang,Rumin Wang,Shameel Farhan,Yinru Cai,Jie Liu

In this study, 1,4-cyclohexanedimethanol diglycidyl ether (EP-1) has been synthesized via a two-step process to toughen and lower the viscosity of TDE-85 epoxy first time and suitable for the resin transfer molding (RTM) process. Chemical structure of EP-1 and the reactivity, rheological and mechanical properties of TDE-85/MeTHPA/DMP-30/EP-1 system were studied. When the composition ratio of TDE-85/MeTHPA/EP-1/DMP-30 is 100: 140: 15: 1 and the curing process is 80 °C/2 h + 110 °C/2 h + 140 °C/2 h, the overall performance of the resin system reached to an optimal value. Impact and bending strength of the casting came out to be 27.64 kJ m −2 and 167.2 MPa, which improved 75.16% and 17.50% respectively compared to the pristine resin system without EP-1. Dynamic viscosity analysis of TDE-85/MeTHPA/DMP-30/EP-1 system showed that the viscosity-temperature curve was U-shaped and the platform zone was located around 60–95 °C during which the viscosity was less than 200 mPa s. Dual-Arrhenius and engineering viscosity models were established to predict the viscosity characteristics of the resin. It was found that the dual-Arrhenius model matched better with the experimental data at low temperature and low viscosity region. Whereas when the viscosity increased, the engineering viscosity model became more accurate. The viscosity analysis provided the basis for the window prediction of RTM molding process.

研究领域: 材料科学 · 化学工程
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POLYMER DEGRADATION AND STABILITY · 2022 · IF 5.204

Super-tough and flame-retardant poly(lactic acid) materials using a phosphorus-containing malic acid-based copolyester by reactive blending

Rong Yang,Guozhang Gu,Chen Tang,Zhicheng Miao,Hongwei Cao,Guoxiang Zou,Jinchun Li

It is a great challenge to simultaneously prepare flame-retardant and super-tough poly(lactic acid) (PLA) materials. Herein, we reported a facile approach that PLA reactively blends with phosphorus-containing copolyester. In this paper, a quinary aliphatic copolyester (PPE) containing phosphorus and pendent hydroxyl group was synthesized with sebacic acid, dimethyl malate, diethyl phosphite, 1,6-hexanediol, and 1,3-propanediol by polycondensation. Then, flame-retardant and super-tough PLA materials (PLA/PPEU) can be achieved by reactively blending with PPE and hexamethylene diisocyanate. The results showed that the toughness of PLA was significantly enhanced. The maximum notched impact strength is 75.3 kJ/m 2 indicated a super toughness performance. Meanwhile, the flame retardance of the PLA was improved obviously. The limited oxygen index (LOI) of PLA increased from 20 to 26%. Moreover, the PLA blends can pass the UL-94 V-0 rating. In addition, both the total heat release and total smoke production of PLA were decreased. The resultant super-tough and flame-retardant PLA materials could be widely applied in electrical and electronic equipment.

研究领域: 材料科学 · 聚合物化学
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HIGH PERFORMANCE POLYMERS · 2024 · IF 1.8

Modification of bisphenol A type epoxy resin by biobased magnolol epoxy

Ming Yuan Wang,Shou Wu Yu,Chen Jing Zhao,Tian Yu Zhang,Gui Xiang Hou

Reducing the dependence of epoxy resin preparation on petroleum resources and developing thermosetting epoxy resins with excellent comprehensive performance are important directions for the current development of epoxy resins. This article uses biomass resource magnolol as the main raw material to prepare magnolol epoxy monomer (DGEM). Then, using 4,4-diaminodiphenylmethane (DDM) as the curing agent, the DGEM and bisphenol A epoxy resin (E44) were blended and cured. The results showed a dual modification effect of DGEM on the toughening and strengthening of E44 epoxy resin. When the mass ratio of DGEM to E44 is 30:70, the bending strength of the cured blended resin is 18.7% higher than that of the E44 system, and the tensile strength is 57.7% higher. When the mass ratio of DGEM to E44 is 5:95, the cured blended resin exhibits the optimal impact strength (5.10 kJ/mol), which is 22.9% higher than the pure E44 system. However, the addition of DGEM reduced the glass transition temperature and crosslinking degree of the blended resin system. The addition of DGEM improves the heat resistance and flame retardancy of the blended resin. When the mass ratio of DGEM: E44 was 50:50, the vertical combustion reached UL-94 V-0 level.

研究领域: 材料科学 · 生物质资源利用
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POLYMER DEGRADATION AND STABILITY · 2024 · IF 6.3

Favorable compatibility efficiency and thermal stability of PLA/P4HB/PGMA blends contributed by phase interface-located chain expansion reaction

Yitong Ding,Mingjiao Li,Wenjing Dong,Ze Kan,Zhibo Li

Chemically synthesized poly(4-hydroxybutyrate) (P4HB) serves as an alternative material for toughening poly(lactic acid) (PLA), but the two materials exhibit poor compatibility, and most compatibilizers fail to localize at the phase interface, resulting in inefficient toughening. In this study, a phase interface-located reactive compatibilizer, poly (glycidyl methacrylate) (PGMA), is synthesized to enhance the interfacial adhesion between PLA and P4HB, thereby improving their compatibility. The PGMA compatibilizer demonstrates a tendency to selectively disperse at the phase interface of PLA and P4HB supported by thermodynamic calculations. Compared to the PLA/P4HB blend, the PLA/P4HB/PGMA blend exhibits enhanced molecular chain entanglement and a blurrier phase interface. Consequently, the mechanical and shape memory behavior of the PLA/P4HB/PGMA blend are improved. For example, the elongation at break of the PLA/P4HB/PGMA blend increased from 20.8 % to 265.1 %, marking an increase of 12.7 times compared to the PLA/P4HB blend. Due to its small molecular weight, the T o n e s e t (onset degradation temperature) of PGMA is only 180.3 °C. Fortunately, the T o n e s e t of the PLA/P4HB/PGMA system exceeds 220 °C after the chain expansion reaction, indicating a significant improvement in thermal stability. Thus, the phase interface-located chain expansion reaction offers an effective approach to improving the compatibility of PLA/P4HB blends while maintaining their high thermal stability.

CAS / MDL: 106-91-2
研究领域: 材料科学 · 高分子化学
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POLYMER COMPOSITES · 2024 · IF 4.8

Preparation and properties analysis of CTBN/CeO2 co-toughened epoxy resin composites

Dayu Liang,Xiang Li,Yixiang Zhang,Jianlei Qi,Zhimin Lu

In this paper, carboxyl-terminated nitrile rubber (CTBN) and Nano cerium oxide (n-CeO 2 ) were used to toughen epoxy resin (EP), and the effects of toughening agents on the mechanical and thermal properties of EP were studied. Orthogonal experiments determined that the ideal toughener proportions are 20 wt% CTBN and 1 wt% n-CeO 2 , under which the resin demonstrated superior mechanical characteristics. The combined application of CTBN and n-CeO 2 significantly enhanced the resin's mechanical properties, surpassing the effects of individual particle toughening. Compared with pure EP, the impact, flexural, and tensile strengths of the resin-cured product synergistically toughened by CTBN and n-CeO 2 increased by 462%, 136%, and 110%, respectively, and the flexural and Young's moduli increased by 38% and 35%, respectively. Differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), and scanning electron microscopy (SEM) were used to characterize the cured resin. The results indicate that incorporating CTBN and n-CeO 2 reduces the reaction activation energy, thereby accelerating the curing reaction and facilitating its progression. The addition of nanoparticles enhances the maximum weight loss temperature of the cured resin, thereby improving its thermal stability. CTBN and n-CeO 2 particles create a uniform phase separation structure within the resin, enhancing its toughness and strength. Furthermore, the impact fracture mode of the cured resin transitions from brittle to tough fracture, demonstrating a significant toughening effect. This provides an effective method for the toughening modification of EP. Highlights The synergistic use of CTBN and n-CeO 2 enhances the toughness of EP. The incorporation of nanoparticles improves the thermal stability of the cured resin. The addition of CTBN and n-CeO 2 accelerates the curing reaction rate. The inclusion of toughening agents transforms the fracture mode of the cured resin from brittle to tough fracture.

研究领域: 材料科学 · 化学工程
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COMPOSITES PART A-APPLIED SCIENCE AND MANUFACTURING · 2023 · IF 8.7

Mxene-toughened Al2O3 ceramic at high temperature

Lei Liang,Xianxian Sun,Yuanhao Ning,Shasha Wang,Weilong Yin,Yibin Li

The process of toughening brittle ceramics is challenging but important for broadening their range of applications. Extensive studies on toughening brittle alumina (Al 2 O 3 ) ceramics at room temperature have been conducted; however, significantly increasing their toughness at high temperatures remains a challenge. Here, we propose the use of two-dimensional Ti 3 C 2 T x MXene ceramics with high thermal stability to effectively toughen Al 2 O 3 ceramics at high temperatures via a nacre-like structure strategy. The fracture toughness (K Jc ) of the as-prepared MXene/Al 2 O 3 nanocomposite at 1000 °C is 6.02 MPa m 1/2 , 2.4 times that of pure Al 2 O 3 (2.51 MPa m 1/2 ). Moreover, it maintains relatively high strength at 1000 °C (∼193 MPa). The toughening mechanisms - crack deflection, bifurcation and bridging effects - are obtained via in situ observation of crack propagation and finite element simulation. Our novel strategy provides a universal solution to improve the toughness of brittle ceramics at high temperatures and in some special environments.

研究领域: 材料科学 · 陶瓷工程
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