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Advanced Composites and Hybrid Materials · 2019 ·Vol. 3 ·期 1 ·98-113 · IF 0

Pulse gas-assisted multi-needle electrospinning of nanofibers

Xu Guojie,Chen Xun,Zhu Ziming,Wu Peixuan,Wang Han,Chen Xindu,Gao Wei,Liu Zhen

Multi-needle electrospinning is an effective method to increase the productivity of nanofibers. In this paper, the number of single-needle jets was increased to further improve the production efficiency. As the traditional method for increasing the number of single-needle jets has poor controllability and persistence, we proposed a gas-assisted method to increase the yield of nanofibers. A coaxial gas auxiliary needle was designed with an intermediate shaft supplied gas and the outer shaft supplied solution. Innovatively using pulse gas to produce continuous and stable bubbles which are ruptured on the needle. The liquid film is continuously disturbed, which generates jets in the electric field, thereby increasing the number of jets of a single needle. After optimization of the single-needle gas-assisted electrospinning process, the stable spraying process of 16-pin multi-needle electrospinning has been realized. The gas-assisted electrospinning productivity was 4.7 times higher than that of without gas assistance. It provided a new idea for improving the stable production of the multi-needle electrospinning. Graphical abstract

研究领域: 生物医学工程 · 材料科学 · 纳米技术 · 高分子化学
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AIP Advances · 2020 ·Vol. 10 ·期 10 · IF 1.337

Fabrication of nanofiber filters for electret air conditioning filter via a multi-needle electrospinning

Zhang Rongguang,Wang Han,Zhu Ziming,Chen Rouxi,Chen Xindu,Zeng Jun,Xu Guojie,Wei Chunhua,Zhang Qing,Bai Jianfu,Huang Lixiong

Electrospinning technology is considered to be one of the efficient, convenient, and low-cost technologies for preparing nanofibers, which can be applied in various industries, including filtration, catalysis, and energy. Here, aiming at the performance requirements of the nanometer fiber filter membrane for filtering PM2.5, the preparation of the nanofiber filter membrane was realized based on multi-needle electrospinning equipment. Meanwhile, by adding silver nitrate to the spinning solution, a polyvinylidene fluoride antibacterial nanofiber filter layer with high filtration efficiency and low resistance was successfully prepared on the traditional air conditioning filter meshes. We found that four key factors affecting the filtration performance include ambient humidity, substrate meshes, voltage, and production rate. Among them, voltage and production rate are the key factors affecting the filtration performance. According to the development trend of multifunctional nanofiber membranes, the preparation of air conditioning filters with nanofibers as the main filter material was realized, producing air conditioning filter membranes with antibacterial and deodorizing functions. This article provides a reliable experimental basis and empirical reference for the preparation of nanofiber membranes based on multi-needle electrospinning technology.

CAS / MDL: 68-12-2 7761-88-8
研究领域: 材料科学 · 环境工程 · 纳米技术
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Polymers · 2024 ·Vol. 16 ·期 15 ·2222 · IF 4.7

Response Surface Methodology to Explore the Influence Mechanism of Fiber Diameter in a New Multi-Needle Electrospinning Spinneret

Jianmin Jiang,Xiaojie Chen,Han Wang,Weicheng Ou,Jiayi He,Maolin Liu,Zehui Lu,Jingyi Hu,Gaofeng Zheng,Dezhi Wu

Multi-needle electrospinning is an efficient method for producing nanofiber membranes. However, fluctuations in the fluid flow rate during the process affect membrane quality and cause instability, an issue that remains unresolved. To address this, a multi-stage flow runner spinneret needs to be developed for large-scale nanofiber membrane production. This paper uses COMSOL finite element software to simulate polymer flow in the spinneret runner. From this, the velocity field distribution and velocity instability coefficient were obtained, providing theoretical guidance for optimal spinneret design. In addition, response surface analysis (RSM) was used to experimentally explore the process parameters, and then residual probability plots were used for reliability verification to evaluate the effect of each process parameter on fiber diameter. These process parameters can guide the controlled production of nanofibers during multi-needle electrospinning.

CAS / MDL: 68-12-2
研究领域: 材料科学 · 生物医学工程 · 化工过程建模
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Micro & Nano Letters · 2024 ·Vol. 19 ·期 3 ·e12200 · IF 1.5

Study on uniformity of multi-needle electrostatic spinning by auxiliary flow field

Rongguang Zhang,Xun Chen,Han Wang,Jun Zeng,Xuanzhi Zhang,Xiaojie Chen

Multi-needle electrospinning is a simple and general method for mass preparation of nanofiber membrane, which has great industrial potential. However, the bending instability produced in the electrospinning process makes that the deposition uniformity of the nanofiber is still a big concern, resulting in non-uniform nanofiber membrane, which seriously affects the application of electrospun membrane in environmental filtration, new energy and medical fields. In order to improve the uniformity of nanofiber deposition in multi-needle electrospinning, an auxiliary flow field system (AFF) is proposed, which can effectively improve the uniformity of nanofiber deposition. After image processing, the uniformity of nanofiber deposition is quantified with the index of grey distribution, and the effectiveness of this method is verified. Combined with the multi-physical field analysis, the influence mechanism of cross-wind field on the uniformity of fibre deposition was revealed. By optimizing the experimental parameters, the non-uniformity of nanofiber deposition was reduced by 49.19%. Based on multi-needle electrospinning technology, a reliable idea (AFF) and experimental basis are provided for the uniform preparation of nanofiber membrane.

CAS / MDL: 68-12-2
研究领域: 材料科学 · 环境工程 · 医学工程
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AIP Advances · 2018 ·Vol. 8 ·期 8 · IF 1.653

Uniform electric field enabled multi-needles electrospinning head based on trapezoid arrangement

Zhu Ziming,Xu Guojie,Chen Rouxi,Wang Zhifeng,Huang Jiaxu,Chen Xindu,Zeng Jun,Liang Feng,Fang Feiyu,Wang Han,Wu Peixuan,He Yunbo,Zhao Yixiang,Li Yang

The electrospinning electric field is the main factor responsible for the jet stretching force. Previous studies showed that nonhomogeneous electric field would affect the jets formed during the multi-needles electrospinning. Therefore, a multitude of methods were explored to optimize the electric field in multi-needles electrospinning, such as adjusting the supplied voltage on each needle, varying the space of the needles and spatial distribution of the needles. In this paper, three categories of needles distribution were explored for a homogeneous electric field and the design of a higher needles density of electrospinning head. The theoretical and experimental results showed that the homogeneous electric field formed with the trapezoidal head at 15mm distance while the others’ head required over 30mm. Hence, the trapezoidal arrangement is a better multi-needles distribution for electrospinning head, and has much more significance for high yield of electrospinning nanofibers.

CAS / MDL: 9002-89-5
研究领域: 材料科学 · 静电纺丝技术 · 纳米技术
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SEPARATION AND PURIFICATION TECHNOLOGY · 2022 · IF 9.136

Research on methylene blue degradation based on multineedle-to-plane liquid dielectric barrier discharge mode

Xiaoli Zhang,Penghui Shi,Wenbin Zhao,Wu Lu,Feng Li,Yulin Min,Qunjie Xu

Advanced oxidation processes (AOPs) focusing on non-thermal plasma induced by dielectric barrier discharge (DBD) are adequate sources of diverse reactive oxygen species beneficial for water and wastewater treatment. The degradation of methylene blue (MB) was investigated using plasma liquid dielectric barrier discharge with a multineedle-to-plane reactor. MB at 20 mg/L concentration was almost completely degraded after 40 min of treatment. In this study, several important parameters, such as input voltage, initial concentration, initial pH, discharge gap, tip radius of curvature, and presence of radical, were evaluated, and their effects on MB degradation rate were investigated. The degradation rate of MB increased with initial pH. By contrast, the degradation rate showed a downward trend with increasing initial concentration, discharge distance, and tip curvature radius. O 3 and H 2 O 2 produced during the degradation process considerably influenced the entire degradation process, especially when the quenching agents of HO ⋅ , O 2 · - and e − were added, and the degradation efficiency was obviously reduced. According to the measured spectrum, the possible process of the discharge process was analyzed, and the COMSOL finite element simulation is performed to obtain the visualization of the discharge model. This work can provide exploratory platforms for comprehensively understanding and enhancing MB degradation in DBD plasma technology.

研究领域: 环境科学 · 化学工程 · 等离子体物理 · 水处理技术
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