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JOURNAL OF MEMBRANE SCIENCE · 2024 · IF 8.4

Construction of anti-fouling ceramic tubular membranes with corrugated inner surfaces using DLP 3D printing

Ting Chen,Peng Xu,Minghui Qiu,Xianfu Chen,Zhaoxiang Zhong,Yiqun Fan

The challenge of membrane fouling persistently hinders the advancement of membrane technology . The construction of patterned membrane surfaces is anticipated to mitigate the effects of membrane fouling significantly. In this study, ceramic microfiltration membranes with corrugated patterns were fabricated by 3D printing combined with the dip-coating process. To assess the impact of surface patterning on ceramic membrane performance , we initially compared the pore size and pure water flux between straight and corrugated membrane tubes. Both configurations exhibited similar parameters: a support pore size of approximately 1 μm, a membrane layer pore size of about 110 nm, and a pure water permeance of around 950 L m −2  h −1 ·bar −1 . The corrugated ceramic membranes demonstrated superior anti-fouling properties compared to their straight counterparts during the filtration of nanoparticle suspensions, oil-in-water emulsions, and bacterial suspensions . Specifically, under a nanoparticle suspension concentration of 2000 ppm, a transmembrane pressure of 0.2 MPa, and a flow rate of 1.0 m s −1 , the corrugated membrane achieved a stable flux of approximately 1.7 times greater than that of the straight membrane. Furthermore, we explored the effects of surface patterning on fluid dynamics through numerical simulations. The enhanced turbulence dissipation rate in the patterned membrane tubes suggests increased surface turbulence and an improved capacity to remove contaminants. This research offers novel insights into the development of ceramic membranes with enhanced anti-fouling capabilities for water treatment.

CAS / MDL: 75980-60-8
研究领域: 材料科学 · 环境工程
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SEPARATION AND PURIFICATION TECHNOLOGY · 2024 · IF 8.1

Selective ammonia recovery from wastewater by SDS-AC based microfiltration membrane flow electrode capacitor deionization

Chengsi Hou,Shuai Peng,Zhengwei Zhou,Longqian Xu,Yue Wang,Jianfeng Zhu,Pan Zhang,Zuofeng Chen,Zhendong Lei,Deli Wu

Flow Electrode Capacitance Deionization (FCDI) has been frequently used for NH 4 + recovery from wastewater as a low-energy, high-efficiency electrochemical technique. However, issues such as high cost (mainly due to the use of ion-exchange membranes) and weak selectivity have limited the expansion of their applications. In this study, SDS-AC was prepared and applied in microfiltration membrane FCDI (MFFCDI) to recover ammonia (NH 4 + ). The material characterization results showed that the surfactant was stably loaded on the AC surface, and the adsorption capacity of modified AC for NH 4 + was greatly enhanced. During the recovery process, NH 4 + migrated to the electrode chamber and immobilized on the SDS-AC, while Na + migrated to the electrode chamber and then released to the desalination chamber due to co-ion repulsion. Based on this principle, selective recovery of NH 4 + was achieved (selectivity = 3.51). At the end of the recovery, more than 70 % of the NH 4 + was immobilized on the SDS-AC and the NH 4 + could be desorbed with NaOH. The results of the recycling experiments showed good stability of the SDS-AC-based MFFCDI system, and the recovery of food waste fermentation liquor demonstrated that the system could realize the selective recovery of NH 4 + from complex feed water. In summary, the SDS-AC-based MFFCDI technology has great potential for the application of NH 4 + recovery from wastewater. Although the scale of this study was limited to the laboratory stage, it still shows potential for application in engineering. In the future, larger scale applications in engineering will be carried out and the environmental and economic benefits of the technology will be assessed through a full life cycle analysis.

CAS / MDL: 12125-02-9 7647-14-5
研究领域: 环境科学 · 电化学工程
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Journal of Materials Chemistry A · 2014 ·Vol. 3 ·期 6 ·2650-2657 · IF 0

Mussel-inspired tailoring of membrane wettability for harsh water treatment

Zhen-Xing Wang,Cher-Hon Lau,Nai-Qing Zhang,Yong-Ping Bai,Lu Shao

Novel hybrid coatings with excellent wettability are architecturally constructed on the surfaces of different types of separation membranes via simultaneous polymerization of mussel-inspired dopamine and hydrolysis of commercially available and low-cost silane through a highly efficient one-step approach. After coating with the designed hybrid coatings, the ultrafiltration (UF) membranes possess high hydrophilicity and excellent dry storage ability while the microfiltration (MF) membranes are endorsed with superhydrophilicity and underwater superoleophobicity. Such unique UF and MF membranes can be deployed for treating protein-rich water with drastically enhanced functions and separating oily water (oil-in-water emulsion) under atmospheric conditions with ultrahigh water flux and superior antifouling abilities. This versatile strategy to tailor membrane surface wettability paves the way for separation membranes to be used in harsh water environmental remediation and greatly stimulates the rapid development of mussel-inspired pDA based hybrid materials for advanced applications.

研究领域: 材料科学 · 环境科学 · 生物仿生学
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Scientific Reports · 2017 ·Vol. 7 ·期 1 ·1-10 · IF 4.259

A smart thermo- and pH-responsive microfiltration membrane based on three-dimensional inverse colloidal crystals

Yu Bing,Song Qianqian,Cong Hailin,Xu Xiaodan,Han Dongwei,Geng Zhongmin,Zhang Xiaoyan,Usman Muhammad

In this paper, a thermo- and pH-responsive microfiltration membrane was prepared based on three-dimensional (3D) inverse colloidal crystals (ICC). To manufacture the smart ICC membrane, the typical thermo-responsive N-isopropylacrylamide (NIPAM) and pH-responsive methacrylic acid (MAA) were polymerized inside silica colloidal crystals. The smart ICC membranes were characterized by SEM, IR and contact angle measurements. Moreover, the permeability of smart microfiltration membrane was carried out by the KCl diffusion tests. The result showed that effective diameter of the polymer ICC membrane can be reversible tuned by temperature and pH. Besides, the functional ICC membrane showed outstanding temperature- and pH-responsive gating property, which was applied to separate particles of different sizes. The savvy environment-responsive gating membranes have potential uses in filtration, separation, purification, sensor and other applications.

研究领域: 材料科学 · 化学工程
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ENVIRONMENTAL RESEARCH · 2024 · IF 7.7

Enhancing microfiltration membrane performance by sodium percarbonate-based oxidation for hydraulic fracturing wastewater treatment

Haiqing Chang,Yingyuan Zhu,Naiming Liu,Pengwei Ji,Zhongsen Yan,Xiaoxiang Cheng,Dan Qu,Heng Liang,Fangshu Qu

Low pressure membrane takes a great role in hydraulic fracturing wastewater (HFW), while membrane fouling is a critical issue for the stable operation of microfiltration (MF). This study focused on fouling mitigation by sodium percarbonate (SPC) oxidation, activated by ultraviolet (UV) and ferrous ion (Fe(II)). The higher the concentration of oxidizer, the better the anti-fouling performance of MF membrane. Unlike severe MF fouling without oxidation (17.26 L/(m 2 ·h)), UV/SPC and Fe(II)/SPC under optimized dosage improved the final flux to 740 and 1553 L/(m 2 ·h), respectively, and the latter generated Fe(III) which acted as a coagulant. Fe(II)/SPC oxidation enabled a shift in fouling mechanism from complete blocking to cake filtration, while UV/SPC oxidation changed it to standard blockage. UV/SPC oxidation was stronger than Fe(II)/SPC oxidation in removing UV 254 and fluorescent organics for higher oxidizing capacity, but the opposite was noted for DOC removal. The deposited foulants on membrane surface after oxidation decreased by at least 88% compared to untreated HFW. Correlation analysis showed that UV 254, DOC and organic fraction were key parameters responsible for membrane fouling (correlation coefficient>0.80), oxidizing capacity and turbidity after oxidation were also important parameters. These results provide new insights for fouling control during the HFW treatment.

CAS / MDL: 816-94-4
研究领域: 环境科学 · 化学工程
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RSC Advances · 2020 ·Vol. 10 ·期 2 ·655-665 · IF 3.119

Fouling analysis and permeate quality evaluation of mulberry wine in microfiltration process

Qin-Mei Xiong,Jian Liu,Miao Liu,Cai-Hong Shen,Xue-Chun Yu,Chong-De Wu,Jun Huang,Rong-Qing Zhou,Yao Jin

Sterilization and clarification are essential to produce wine of high quality and stability, microfiltration is a serious candidate for both purposes. In this work, microfiltration of fermented mulberry wine was evaluated for the first time. Four different commercial membranes, of two different materials (PES, PVDF) and two different nominal pore sizes (0.22 μm and 0.45 μm) were employed. Pore blocking model was used to identify the fouling mechanism, foulant constituents were revealed by FT-IR spectra. The effect of microfiltration on permeate quality of mulberry wine was also involved. The results indicated that cake formation was the dominant mechanism during steady-state of mulberry wine microfiltration, independently on the membrane property. The fouling layer was mainly composed of protein and polysaccharides, which induced basically reversible overall filtration resistance. Microfiltration delivered a superior clarity, highly polydisperse and light-color mulberry wine with a satisfactory sterilization stability. It preserved the main basic properties and organic acid contents of mulberry wine while resulted in certain loss of volatile compounds, especially esters and alcohols. This work has provided a scientific reference for producing mulberry wine, a modern functional beverage.

研究领域: 食品科学 · 生物化学
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RSC Advances · 2014 ·Vol. 4 ·期 89 ·48317-48321 · IF 3.708

Superhydrophobic modification of an Al2O3 microfiltration membrane with TiO2 coating and PFDS grafting

Yun Yu,Weimin Hou,Xuebing Hu,Yang Yu,Le Mi,Lixin Song

A novel superhydrophobic Al2O3 microfiltration membrane was prepared by the layer-by-layer assembly of TiO2 coating with subsequent fluorination grafting surface treatment by 1H,1H,2H,2H-perfluorodecyltriethoxysilane. The influence of surface morphology on membrane superhydrophobicity, pore size diameter distributions and pure water permeability of the different membranes were studied. By optimizing the grafting parameters, a needle-like surface of grafted TiO2-coated Al2O3 membrane with a water contact angle of 169.5° was obtained. The pure water permeability of different membranes varied from 100 l m−2 h−1 bar−1 before grafting to 3–5 l m−2 h−1 bar−1 after grafting, and the grafted superhydrophobic membrane showed excellent water repellence. The novel superhydrophobic membrane is shown to be promising for liquid–liquid and gas–liquid separation.

CAS / MDL: 13463-67-7
研究领域: 材料科学 · 表面工程
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SCIENCE OF THE TOTAL ENVIRONMENT · 2019 · IF 5.589

Efficient natural organic matter removal from water using nano-MgO coupled with microfiltration membrane separation

Juanjuan Zhou,Yan Xia,Yanyan Gong,Wanbin Li,Zhanjun Li

Excess natural organic matter (NOM) in water not only lead to unpleasant black color and dissolved oxygen depletion in wastewater and natural water body but also causes carcinogenic chlorinated organic byproduct during drinking water chlorine disinfection. We try to develop a novel cost-effective and green technology for water NOM removal. In our simulated NOM removal process using humic acid (HA) as typical organic matter, we find that mesoporous nano-MgO performs an abnormally high NOM removal capacity (1260 mg-HA/g-MgO, or 446 mgC/g-MgO) when coupled with microfiltration membrane separation, which can’t be illustrated by traditional adsorption mechanism. Actually, Mg 2+ from dissolved Mg(OH) 2 contributes ∼ 92% NOM removal via coagulation while Mg(OH) 2 is responsible for the residue ∼ 8% via adsorption. MgO serves as a two-in-one coagulant and adsorbent. The MgO treatment process is highly pH sensitive and weak acidic condition is favored for high NOM removal efficiency. MgO can be regenerated for more than 10 circulations by annealing Mg(OH) 2 /Mg-NOM composite at 500 °C, so that our MgO recycling process will be sustainable without the need of continuous chemical purchase. More importantly, no solid waste is generated in this novel process. This MgO-recycling NOM-removal process is simple, efficient, and sustainable for water NOM removal and will be significant in promoting novel sustainable technologies for NOM- or HA-related water remediation and treatment while minimizing the generation of solid waste.

CAS / MDL: 68131-04-4
研究领域: 环境科学 · 水处理技术
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JOURNAL OF MEMBRANE SCIENCE · 2019 · IF 7.015

High-conductivity microfiltration membranes incorporated with ionic liquids and their superior anti-fouling effectiveness

Jingyi Yang,Feiyun Sun,Lingyan Zhao,Ding Yu Xing,Wenyi Dong,Zijun Dong

Electric membrane bioreactor (E-MBR) for wastewater treatment and water purification has attracted significant interest due to its remarkable performance in fouling mitigation. The performance is much relevant to the electric and physicochemical properties of the conductive membranes in E-MBR. This study proposed a facile method to prepare a conductive membrane with low electrical resistance and enhanced hydrophilicity. Oxidative polymerization of pyrrole doping with ionic liquids was conducted on the surface of polyvinylidene fluoride (PVDF) membranes. Among the studied ionic liquids, 1-butyl-3-vinylimidazolium tetrafluoroborate (BVIMBF 4 ) was the most suitable in this work. The electrical resistance of the PVDF membrane modified by pyrrole and BVIMBF 4 (PPy-BVIMBF 4 /PVDF membrane) was as low as 9.76 Ω/sq, and its water contact angle reduced from 81° to 45°. In the fast-filtration tests, these conductive microfiltration membranes exhibited high rejections of Cu 2+ ions (~85%) and Ni + ions (~65%) and enhanced antifouling performance during the bovine serum albumin filtration with the application of an electric field. A long-term E-MBR operation demonstrated that the transmembrane pressure (TMP) rise and the flux decline of the PPy-BVIMBF 4 /PVDF membrane were significantly alleviated due to its improved conductivity and hydrophilicity. Its total membrane resistance for water transport was only 27% of the base PVDF membranes under a minute electric field of 0.8 V/m. Overall, the incorporation of ionic liquids in the oxidative polymerization of pyrrole offers a novel and effective strategy in conductive membrane fabrication and serves as an excellent method in fouling mitigation in MBR.

研究领域: 环境科学 · 材料科学
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JOURNAL OF MEMBRANE SCIENCE · 2016 · IF 5.557

One-step preparation of high-performance bilayer α-alumina ultrafiltration membranes via co-sintering process

Dong Zou,Minghui Qiu,Xianfu Chen,Yiqun Fan

Compared to the traditional separation technology, membrane separation is particular beneficial for the treatment of contaminated fresh water such as agricultural runoff, and hydraulic fracturing wastewater. However, the development of cost-effective membranes with both high permeability and high rejection performance is still a challenge. In this study, we design one-step preparation of high-performance bi-layer α-alumina ultrafiltration (UF) membranes supported on coarse tubular substrates via co-sintering process. In this approach, boehmite sol and alumina nanoparticles were mixed in different ratios for the fabrication of microfiltration (MF) layer and UF layer, respectively. The effects of dip-coating dispersion formulation, coating time and thermal treatment process on the membrane microstructure and performance were comprehensively investigated. It was found that the presence of boehmite sol in the MF layer could accelerate its sintering process, while the addition of alumina nanoparticles into UF layer could promote the phase transition from γ phase to α phase at low temperature and retard the shrinkage. The optimized doping content of boehmite and alumina nanoparticles were 2   wt% and 4   wt% to achieve a good match of thermal expansion properties between the two co-sintering layers. For MF layer and UF layer, the membrane thickness were controlled to be 40–50   µm and about 1   µm, respectively. After co-sintering at 1000   °C for 2   h with a heating rate and cooling rate of 0.5   °C/min, tubular α-alumina UF membranes were found to display a high pure water permeability of 70   L   m -2   h -1   bar -1 and a small pore size of ~5   nm, which also exhibited good dye removal capabilities in the process of treating dye waste water.

CAS / MDL: 2269-22-9
研究领域: 材料科学 · 环境工程
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RSC Advances · 2018 ·Vol. 8 ·期 6 ·2906-2914 · IF 2.936

A preparation method for the highly permeable ceramic microfiltration membrane – precursor film firing method

Xiaoqin Yin,Kang Guan,Peng Gao,Cheng Peng,Jianqing Wu

A method called the precursor film firing method is proposed to improve the permeance of ceramic microfiltration membranes by avoiding intermediate layer and dip-coating process, and efficiently control the thickness of the separation layer. In this method a precursor film is prepared independently of the support by a film coating machine. This precursor film consists of two layers: Al2O3/PVA layer made of Al2O3 powder and polyvinyl alcohol (PVA), and polyvinyl butyral (PVB) layer. The precursor film is pasted on the support and fired to obtain membranes. Because the intermediate layer and dip-coating process are avoided in this method, the fabricated membranes show high permeance. For the fabricated membrane with average pore size = 0.18 μm and separation layer thickness = 10.7 μm, the permeance is 3890 L m−2 h−1 bar−1. Also the separation layer thickness can be controlled efficiently. And the precursor film can be used on fabricate curved membranes such as cylindrical membranes.

研究领域: 材料科学 · 环境工程
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JOURNAL OF MEMBRANE SCIENCE · 2016 · IF 5.557

Thin film composite membranes combining carbon nanotube intermediate layer and microfiltration support for high nanofiltration performances

Ming-Bang Wu,Yan Lv,Hao-Cheng Yang,Li-Fen Liu,Xi Zhang,Zhi-Kang Xu

In this work, we report a novel thin film composite (TFC) nanofiltration membrane (NFM) by incorporating a thin hydrophilic multi-walled carbon nanotubes (MWCNTs) interlayer between the microfiltration membrane support and the dense skin layer from interfacial polymerization. The MWCNT interlayer can absorb and storage the aqueous amino solution to facilitate the following interfacial polymerization, as well as provide a robust mechanical support to enable the nanofiltration of thin skin layer on the microporous substrate. Compared to those TFC NFMs supported by the ultrafiltration membranes, our membranes exhibit increased water permeation flux as high as 105.4   L   m −2   h −1 at 0.6   MPa (which doubles the flux of the conventional ones) with high rejection for Na 2 SO 4 (~95%). Moreover, the TFC NFMs show good stability during a long-term nanofiltration operation. This research provides us a promising approach to fabricate the high-flux NFMs for low pressure operation.

研究领域: 材料科学 · 环境工程
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