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PROGRESS IN ORGANIC COATINGS · 2025 · IF 7.3

Mass-produced anti-fogging films with excellent performances formed from amphiphilic random copolymers via roll-to-roll coating

Xun Luo,Wenyan Lv,Hongyu Luo,Lier Wang,Pan Liu,Xin Deng,Zhiping Liu,Renbo Wei,Zhiyuan Xiong,Bo Tang

Fog significantly reduces the visibility of the front windshield of automobile during driving, which can be mitigated by anti-fogging films. Here, an innovative strategy is reported to massively fabricate anti-fogging films via roll-to-roll coating based on anti-fogging coatings, which possess the sustainable anti-fogging performance, the outstanding wear resistance and adhesion strength. Firstly, anti-fogging coatings are developed from the amphiphilic random copolymers containing light-curable and heat-curable groups. After investigating the influences of copolymer hydrophilicity and curing conditions, anti-fogging films exhibiting the optimal anti-fogging performances are successfully prepared, which can maintain clarity and transparency as the time of water (80 °C) steaming is up to 9 h, and withstand 9 cycles of anti-fogging durability testing. X-ray photoelectron spectroscopy and water contact angle were employed to reveal the failure mechanism of anti-fogging durability for anti-fogging films. Additionally, the hardness, adhesion strength and elongation at break of anti-fogging films correspondingly reach up to 0.233 ± 0.0010 GPa, 0.674 ± 0.0218 MPa and 13.4 ± 1.005 %, which are at the forefront of anti-fogging coatings. Finally, the mass-produced anti-fogging films via roll-to-roll coating can effectively prevent fog to ensure the good visibility of the front windshield while driving, which will facilitate the development of basic research and industrialization of anti-fogging coatings.

研究领域: 材料科学 · 化学工程
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