Hydraulic oil is essential for machine operation, but water contamination can impair its functionality and lead to mechanical damage. Traditional dehydration methods, such as evaporation, are energy-intensive and may degrade the oil's quality. While filtration has been used to reduce water content in light oils, its application to highly viscous hydraulic oil remains unexplored. This study introduces a novel filter fabricated using ZnO, TiO₂, and stearic acid (STA)-modified mesh via a hydrothermal approach. The filter demonstrated the ability to reduce the water content in 46# hydraulic oil from 25,000 mg/L to below 162 mg/L, irrespective of the presence of surfactants. Attenuated Total Reflectance-Fourier Transform Infrared (ATR-FTIR) spectroscopy, X-ray Photoelectron Spectroscopy (XPS), and performance evaluations suggest that esterification between stearic acid and oxygen groups on the TiO₂ surface is the key mechanism driving the filter's dehydration efficiency. This work represents a significant advancement in the deep dehydration of viscous oils through filtration, offering a low-energy and effective solution for enhancing hydraulic oil performance.
Sludge dewaterability is commonly poor due to the hydrophilic biopolymeric substances. The highly efficient oxidation process is of great significance for extracellular biopolymers disintegration and bound water discharge. This work investigated the novel CaO 2 -enhanced peroxone (CaO 2 /O 3 ) process to adjust sludge characteristics for dewaterability enhancement and focused on the molecular composition and transformation of dissolved organic matters (DOM). CaO 2 /O 3 (60/40 mg/gTS (total solid)) treatment showed more powerful sludge solubilization of 57.8% and cell death proportion of 46.1% over single CaO 2 or O 3 treatment. Hydrophilic extracellular polymeric substances, especially protein-like substances, were substantially degraded, and their conformation turned to be more hydrophobic, and carbohydrate-like, aminosugars-like, and lignins-like substances increased in CaO 2 /O 3 process. Meanwhile, CaO 2 /O 3 handling resulted in more decomposition of CHO-containing compounds than N-containing or S-containing compounds. Subsequently, 60 mg/gTS PFS (polyferric sulfate) reflocculation exerted a strengthened role in eliminating proteins & lipids-like, lignins-like, and unsaturated hydrocarbons-like substances, and especially S-containing compounds, which compensated for the unsatisfactory removal effects of these substances in the CaO 2 /O 3 oxidation process. Therefore, the CaO 2 /O 3 -PFS treated sludge with less hydrated DOM easily harvested deep-dewatering in pressure filtration. Furthermore, it was noteworthy that the presence of CaO 2 created an alkaline environment and served as the source of sustained-release H 2 O 2 , which accelerated O 3 decomposition and greatly improved • OH generation. These findings provided molecular insight into a novel sludge conditioning approach for ideal dewaterability based on the CaO 2 -enhanced peroxone process in sludge treatment.