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COMPOSITES PART A-APPLIED SCIENCE AND MANUFACTURING · 2024 · IF 8.1

Composite phase change materials with room-temperature-flexibility

Zaichao Li,Yuang Zhang,Xuan Wang,Feng Cao,Shufen Zhang,Bingtao Tang

Phase change materials (PCMs) have attracted considerable attention for effectively addressing the problem of thermal energy supply–demand mismatch. However, the practical application of PCMs is still hindered by inherent challenges such as crystalline rigidity, leakage susceptibility, and poor thermal conductivity . In this research, on the basic of thermal control provided by phase change storage and the elastic behavior supported by thermoplastic polyester elastomer at room temperature, we fabricated a new type of composite PCM (CPCM) that exhibits flexibility even at room temperature. This CPCM demonstrates good shape and thermal stability. Furthermore, the carbon nanotubes-COOH modified with lauric acid (LA) can be uniformly dispersed within the CPCM matrix, thereby enhancing the thermal conductivity of the CPCM. Additionally, the composite material exhibits a promising thermal management performance for high-temperature lithium-ion (Li-ion) batteries. These findings open up new possibilities for the development of room- temperature flexible CPCMs.

CAS / MDL: 7439-91-0
研究领域: 材料科学 · 能源工程
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POLYMER ENGINEERING AND SCIENCE · 2024 ·Vol. 64 ·期 11 ·5649-5661 · IF 3.2

Unique polymer-based composite coating with high anti-corrosion characteristics and functional fillers

Aigul Kydyraliyeva,Oral Beisenbaev,Kazim Nadirov,Saule Sakibaeva,Nurlybek Otarbayev,Berik Sakybayev,Saltanat Baibotayeva,Arslanbek Orynbasarov

The objective of this research is to develop a composite polymer coating with increased thermal conductivity and corrosion resistance for protecting structural materials in heat exchange apparatuses. Chemically pure compounds such as graphene, boron nitride, tyrosine, sodium hydroxide, zinc pyrophosphate, ethyl acetate, and epoxy resin with the addition of secondary polypropylene were utilized as raw materials. The obtained coatings were evaluated using an emission scanning microscope equipped with an energy-dispersive spectroscopy (EDS) detector. Electrochemical activity was measured using standard equipment within a frequency range of 0.1–0.01 Hz. Thermal conductivity and corrosion resistance were measured at 0.24 W/m K and 9.70 Ω/cm 2 when using only epoxy resin with the addition of secondary polypropylene. When employing a composite consisting of epoxy resin with the addition of secondary polypropylene, boron nitride, graphene, tyrosine, and zinc pyrophosphate, the thermal conductivity and corrosion resistance values were 1.65 W/m K and 11.10 Ω/cm 2 , respectively. Polymer coatings containing 30% composite demonstrated the highest thermal conductivity (1.65 W/m K) and corrosion resistance (11.20 Ω/cm 2 ). The research findings can be utilized to create polymer coatings with enhanced thermal conductivity and corrosion resistance values. This polymer coatings could serve as structural materials for heat exchange devices. Highlights Corrosion resistance increase with complexing of composite coating. Thermal conductivity increase with complexing of composite coating. Use of epoxy resin with secondary polypropylene make thermal conductivity value.

CAS / MDL: 141-78-6
研究领域: 材料科学 · 化学工程
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APPLIED ENERGY · 2016 · IF 5.746

Experiment study on the thermal properties of paraffin/kaolin thermal energy storage form-stable phase change materials

Peizhao Lv,Chenzhen Liu,Zhonghao Rao

In this paper, different particle sizes of kaolin were employed to incorporate paraffin via vacuum impregnation method. The paraffin/kaolin composites were characterized by Scanning Electron Microscope (SEM), X-Ray Diffraction (XRD), Fourier Transform Infrared Spectroscopy (FTIR), Differential Scanning Calorimeter (DSC) and Thermogravimetry (TG). The results showed that the paraffin/kaolin composite with the largest particle size of kaolin (K4) has the highest thermal conductivity (0.413   W/(m   K) at 20   °C) among the diverse composites. The latent heat capacity of paraffin/K4 is 119.49   J/g and the phase change temperature is 62.4   °C. In addition, the thermal properties and thermal conductivities of paraffin/K4 with different mass fraction of K4 (0–60%) were investigated. The thermal conductivities of the composites were explained in microcosmic field. The phonon mean free path determines the thermal conductivity, and it can be significantly affected by temperature and the contact surface area. The leaks, thermal storage and release properties of pure paraffin and paraffin/kaolin composites were investigated and the composites presented good thermal stabilities.

CAS / MDL: 1332-58-7
研究领域: 材料科学 · 热能工程
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Journal of Energy Storage · 2024 · IF 8.9

Development and thermal property analysis of biobased binary composite heat storage materials

Weisan Hua,Jinsha Hu,Yize Zhao,Xuelai Zhang,Shaowei Cai,Jun Ji

Natural aliphatic dibasic acids are a type of bio-based material that shows promising potential as green phase change thermal storage materials due to their favorable thermophysical properties . However, these materials have been found to have issues with subcooling, low thermal conductivity , and poor temperature matching. In this study, three aliphatic dibasic acids, namely adipic acid (AA), sebacic acid (SA), and azelaic acid (ZA), were selected for further investigation. Three biobased eutectic systems, AA-SA (melting point: 118.3 °C), ZA-SA (melting point: 96.2 °C), and AA-ZA (melting point: 98.4 °C), were then prepared based on the calculation of Schrader's equation and experimental screening. The eutectic systems were thoroughly characterized, revealing thermal conductivities ranging from 0.4 to 0.5 W·m −1 ·K −1 , with all systems exhibiting a subcooling of around 20 °C. Based on the principle of optimal overall performance, the AA-SA system was selected for modification. By incorporating Expanded graphite (EG) as a highly thermally conductive additive and nucleating agent , the AA-SA/EG composite phase change material (CPCM) was successfully prepared. This modification effectively reduced the supercooling degree of the bio-based phase change materials (PCM) and significantly improved its thermal conductivity by a factor of four. The resulting AA-SA/EG CPCM demonstrated excellent temperature suitability and has the potential to contribute to the application of bio-based phase change materials in waste heat recovery and solar energy systems . This study provides valuable insights into the development and optimization of bio-based phase change materials, contributing to the sustainable utilization of renewable resources for thermal energy storage applications .

研究领域: 材料科学 · 能源工程
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INTERNATIONAL JOURNAL OF MOLECULAR SCIENCES · 2018 ·Vol. 19 ·期 10 ·3055 · IF 3.687

Cost-Effective Biochar Produced from Agricultural Residues and Its Application for Preparation of High Performance Form-Stable Phase Change Material via Simple Method

Yan Chen,Zhixing Cui,Han Ding,Yechao Wan,Zhibo Tang,Junkai Gao

A new form-stable composite phase change material (PEG/ASB) composed of almond shell biochar (ASB) and polyethylene glycol (PEG) was produced via a simple and easy vacuum impregnation method. The supporting material ASB, which was cost effective, environmentally friendly, renewable and rich in appropriate pore structures, was produced from agricultural residues of almond shells by a simple pyrolysis method, and it was firstly used as the matrix of PEG. Different analysis techniques were applied to investigate the characteristics of PEG/ASB, including structural and thermal properties, and the interaction mechanism between ASB and PEG was studied. The thermogravimetric analysis (TGA) and thermal cycle tests demonstrated that PEG/ASB possessed favorable thermal stability. The differential scanning calorimetry (DSC) curves demonstrated that the capacities for latent heat storage of PEG/ASB were enhanced with increasing PEG weight percentage. Additionally, PEG/ASB had an excellent thermal conductivity of 0.402 W/mK, which was approximately 1.6 times higher than that of the pure PEG due to the addition of ASB. All the study results indicated that PEG/ASB had favorable phase change properties, which could be used for thermal energy storage.

研究领域: 能源材料 · 环境科学
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Journal of Energy Storage · 2024 · IF 8.9

NH4Al(SO4)2·12H2O-Na2SO4 eutectic-based phase change materials with excellent light absorbance, enhanced thermal conductivity, and high latent heat performance

Biao Hu,Jiachen Li,Xin Du,Zhenying Zhang,Hui Wang

A novel eutectic phase change material with light absorption and high thermal conductivity was successfully prepared. The based phase change material was ammonium aluminum sulfate dodecahydrate‑sodium sulfate eutectic phase change materials. The black Ti 2 O 3 after ball milling was selected as light thermal conversion material which can absorb sunlight effectively and simultaneously convert the light to thermal and the expanded graphite was added to further improve the thermal conductivity of phase change materials. The phase change temperature of the eutectic phase change material was effectively regulated to 80 °C compared with 93 °C of pure aluminum sulfate dodecahydrate. The thermal conductivity of eutectic phase change materials with expanded graphite was enhanced to 1.16 W·m −1 ·K −1 compared with 0.53 W·m −1 ·K −1 of the pure eutectic phase change material. By adding Ti 2 O 3 , the combination material shows the best solar absorbance capacity of 87.96 % compared with the pure eutectic phase change materials of 73.43 %. The latent heat of the novel material was 190.97 kJ/kg. Considering their huge superiority of highly efficient use of solar energy in natural resources, the new novel ammonium aluminum sulfate dodecahydrate‑sodium sulfate eutectic-based phase change material with excellent light absorbance, enhanced thermal conductivity, and high latent heat performance is a very promising material for solar-thermal conversion and energy storage.

CAS / MDL: 7784-26-1 7757-82-6
研究领域: 材料科学 · 能源工程 · 太阳能技术
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Journal of Energy Storage · 2025 · IF 9.8

Stability and discharging performance improvements of modified nano particle enhanced binary alkanes capsule for cold latent heat storage tank

Zhengxiang Wu,Yunlin Shao,Mengting Li,Mengxuan Zou,Kaiyao Wu,Weidong Chen,Xin Huang,Chuan Ma,Jingyu Ran

Nanoparticles with high thermal conductivity are often used to enhance the charging/discharging performance of phase change materials (PCMs). In this study, several surface modification methods are employed to enhance the stability of nano-Al 2 O 3 particles in binary alkanes, and their effectiveness is evaluated and compared. Experiments showed that oleic acid-modified nano-Al 2 O 3 (3:1) had the highest stability in binary alkanes within the air-conditioning temperature range, maintaining stability for over 36 h at 3 wt% and 5 wt%. The nano-enhanced phase change material (NEPCM) with the modified nano-Al 2 O 3 exhibited an increase in thermal conductivity, ranging from 20 % to 106 %, with minimal latent heat loss. Based on the properties of NEPCM from previous experiments, a validated numerical model with a dynamic mesh was developed to investigate the discharging performance of NEPCM capsules within a narrow operating temperature range for cold latent heat storage. Compared to pure binary alkanes, adding 1 wt%, 3 wt%, and 5 wt% modified nano-Al 2 O 3 reduced the melting time by 10.9 %, 24.6 %, and 38.3 %, respectively. The convective heat transfer in the four NEPCMs (PCM, nPCM-1 A, nPCM-3 A, nPCM-5 A) accounts for 72 %, 70 %, 68 %, and 67 % of the total heat transfer, respectively, indicating that convective heat transfer is the predominant mode. The percentage of natural convection in total heat transfer decreases with the increasing addition of nanoparticles.

CAS / MDL: 112-80-1
研究领域: 材料科学 · 能源工程
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MACROMOLECULAR CHEMISTRY AND PHYSICS · 2023 ·Vol. 224 ·期 24 ·2300359 · IF 2.5

Fast Degradable and Thermally Conductive Silicone Rubber Vitrimer with Low Dielectric and UV-Shielding Properties

Kuan Zhang,Lin Dang,Junliang Zhang

Silicone rubbers are widely employed in various fields such as electronics, electrical engineering, mobile communications, aerospace, and automotive industries. However, silicone rubbers are typically challenging to reprocess and degrade. Moreover, with the advancement of technology, higher demands are placed on its thermal conductivity and dielectric properties. In this study, diglycidyl ether terminated polydimethylsiloxane is cured by 4,4′-dithiodibutyric acid which contains dual dynamic covalent disulfide and ester bonds with triazobicyclodecene as the ester exchange catalyst to prepare silicone rubber vitrimers (SRVs) through a casting method. The SRVs demonstrate a relatively higher intrinsic thermal conductivity of 0.26 W (m⁻ 1 K⁻ 1 ) compared to ≈0.20 W (m⁻ 1 K⁻ 1 ) of conventional silicone rubber. Besides, the SRVs exhibit very low and stable dielectric constant and dielectric loss at both low and high frequencies (X-band). The lowest dielectric constant and dielectric loss tangent at 10 GHz are 2.75 and 0.0650, respectively. Besides, the dual dynamic covalent bonds enable the SRVs to have excellent reprocessability and fast degradability. Moreover, the SRVs reveal UV-shielding capability, as the transmittance of the SRVs is 0% from 200 to 400 nm of UV light.

CAS / MDL: 2906-60-7
研究领域: 材料科学 · 电子工程
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POWDER TECHNOLOGY · 2022 · IF 5.64

Cuprous oxide modified nanoencapsulated phase change materials fabricated by RAFT miniemulsion polymerization for thermal energy storage and photothermal conversion

Jiaojiao Zhao,Jianhua Zhou,Hong Li,Xiang Li

Phase change materials (PCMs) have great promise in many fields related to energy utilization and thermal management. However, PCMs face great challenges in large-scale applications due to the intrinsic melting leakage, low thermal conductivity and poor photothermal conversion. Herein, nanoencapsulated phase change materials (NanoPCMs) were fabricated by RAFT miniemulsion polymerization using quaternized poly(2-(dimethylamino)ethyl methacrylate)- b -poly(methyl methacrylate) (QPDMAEMA- b -PMMA) as emulsifier . N-octadecane and n-butyl stearate were used as binary cores, and Cu 2 O nanoparticles were doped into PMMA as hybrid shell. The resulting Cu 2 O/PMMA-NanoPCMs had an encapsulation efficiency of 86.68%, excellent thermal stability and thermal cycle durability. The thermal conductivity was enhanced by 67.25% compared with the original nanocapsules . Furthermore, the cotton fabrics finished with Cu 2 O/PMMA-NanoPCMs showed fast thermal response and superior photothermal conversion. Therefore, the synthesized nanocapsules are considered as potential candidates in the field of solar energy utilization and smart thermo-regulated textiles.

研究领域: 材料科学 · 能源工程
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International Journal of Polymer Science · 2024 · IF 3.4

Preparation and Characterization of Thermally Conductive High Impact Polystyrene/AlN Composite

Nghiem Thi Thuong,Nguyen Ba Lam,Pham Anh Son,Nguyen Ba Chien,Nguyen Pham Duy Linh,Chu Thi Hai Nam,Nguyen Anh Vu

In the present work, AlN was modified with vinyltriethoxysilane (VTES), and its effect on the properties of a thermally conductive composite of high impact polystyrene (HIPS), and AlN was investigated. Three composites, HIPS/AlN5, HIPS/AlN9, and HIPS/moAlN9, were prepared by mixing HIPS and AlN in a toluene solution, followed by hot pressing. The HIPS/AlN composite was characterized by tensile test, impact strength, flexural strength, and hardness shore D. The sample HIPS/moAlN9 showed the improvement of these properties compared to that of the HIPS/AlN9 sample. The increment of those mechanical properties was due to the good interaction between the modified AlN and HIPS resin matrix, which was revealed by morphology observation by SEM. Incorporating modified AlN into the HIPS matrix was also found to enhance the thermal conductivity by about 20%, from 0.15 for HIPS to 0.18 (W/m·K) for HIPS/moAlN9. It was explained due to the good adherence of AlN to the HIPS, which provided more thermal conductive routes than HIPS/AlN. This approach provides a possible strategy to prepare thermally conductive HIPS composite, which may be suitable for electronic device that required heat dissipation.

CAS / MDL: 24304-00-5
研究领域: 材料科学 · 热管理技术
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CHEMICAL ENGINEERING JOURNAL · 2024 · IF 13.3

Polystyrene shell-based “coconut-like” and “pomegranate-like” microencapsulated phase change materials: Formation mechanism, thermal conductivity/stability enhancement and their application in thermal management

Wei Zhang,Rui Pan,Jihua Yang,Mengru Liu,Yunle Yao,Awang Zhang,Yi Gong,Zhengya Gan,Rui Hu,Jianjun Ding,Lin Chen,Xian Zhang,Meng Xue,Xingyou Tian

Encapsulation of phase change materials (PCMs) using polystyrene (PS) can be an effective solution to the leakage of PCMs, but the low thermal conductivity/stability of the prepared microencapsulated phase change materials (MEPCMs) remain unresolved. Here, we investigated the formation mechanism of PS shell-based MEPCMs via Pickering emulsion polymerization: coconut-like and pomegranate-like MEPCMs were obtained for the first time before and after the introduction of divinylbenzene (DVB), and the thermal conductivity and stability of the former were lower than that of the latter with the same graphene nanosheets (GNSs). Among them, MEPCM-4–7 wt% GNSs (St:DVB=1:1) has the highest thermal conductivity of 0.9358 W∙m −1 ∙k −1 (222.47 % higher than MEPCM without GNSs) and optimal anti-leakage performance. The thermal stability (thermogravimetric results) is slightly weaker than MEPCM-3–7 wt% GNSs (St:DVB=5:1), but has the highest thermal reliability (the melting enthalpy only decreases by 0.19 % after 100 cycles). The phase change composites (PCCs) was prepared by dispersing MEPCMs in PDMS matrix and applied to the simulated chip thermal management, which can achieve a 10.85 % decrease in the chip equilibrium temperature compared with PDMS. The method of improving the heat transfer properties and thermal stability of MEPCMs based on their structure provides a new idea to solve the problem of low thermal conductivity and stability of MEPCMs, and the prepared PCCs show great potential for practical applications in the field of thermal management.

研究领域: 材料科学 · 能源工程
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POLYMER COMPOSITES · 2024 · IF 4.8

Compliant composite elastomers via grafting short dangling chains for promoting thermal transport performance

Junhong Li,Yunsong Pang,Jun Wang,Min Yang,Xiaoliang Zeng,Linlin Ren,Rong Sun

The multifunctional composite elastomers serve as thermal interface materials for heat dissipation in electronic devices when their thermal transport performance is enhanced. The common method for enhancement, continuously raising the thermal conductive filler loading only can improve thermal conductivity of composite elastomers but reduces compliance, resulting in elevated contact thermal resistance with solid surfaces, compromising thermal transport. To address this, we propose grafting short dangling chains onto the composite elastomer matrix to further promote compliance under a certain filler loading. Characterization results demonstrate that the grafted chains effectively reduce relaxation time, enabling faster deformation for the material under pressure. This approach enhances interfacial compatibility, widening the thermal transport path at contact interfaces to contact thermal resistance by 94% (from 17.8 to 1.07 mm 2 W/K), significantly improving overall thermal transport. Additionally, we discussed the feasibility of employing composite elastomers as thermal interface materials for efficient chip heat dissipation. Highlight The grafted dangling chains can promote the composite elastomers softness. The softness promotion can help reduce thermal contact resistance. A series of theories are employed to learn the mechanisms of the promotion. The resulting composite elastomers can be used as thermal interface materials.

CAS / MDL: 68478-92-2 936-58-3
研究领域: 材料科学 · 热管理技术 · 高分子化学
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