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DYES AND PIGMENTS · 2024 · IF 4.1

Disazo disperse dyes crosslinked with varied characteristic groups: Their synthesis, characterization, and application on polyester fabrics

Lei Qian,Xiyu Song,Shuaijun Fang,Yu Wang,Hongfei Qian

We previously synthesized a group of carbamate-linked disazo disperse dyes that showed excellent fastness properties on polyester fabric by using the thermosol dyeing process. However, the color yield of the dyed fabric was not sufficiently high to be accepted by users, especially when using a high-temperature dyeing process. To further optimize the structures of disazo disperse dyes and observe the effect of the linking groups on the dyeing properties, in this work, we used p -phenylene diisocyanate or terephthaloyl chloride as crosslinking agents and aniline derivatives containing hydroxyl or amino groups as reactants to synthesize four disazo disperse dyes containing various characteristic groups, including ester, carbamate , amide , and urea groups. The structures of these new dyes were characterized by nuclear magnetic resonance, mass spectrometry , and Fourier-transform infrared spectroscopy analyses . The spectral properties in an N,N-dimethylformamide solvent were measured, the structural parameters of the dyes were calculated using the density functional theory method, and the dyeing properties were investigated by using high-temperature and thermosol dyeing processes, and also compared with these for the commercial dye, C·I.Disperse Red 153. The results showed that there were slight differences in the molar extinction coefficients and maximum absorbance wavelengths between the new dyes, but the effects of characteristic groups on the structural features and the dyeing properties of the new dyes were significant. The ester-linked dye (D1) had the highest color depth when a high-temperature process was used in the presence of 50 mL/L of methyl salicylate because of its highest ClogP (N-octanol/water partition coefficient) value, corresponding to its more hydrophobic nature, while all the other dyes produced lower color yields. When used in the thermosol dyeing process, the carbamate-linked dye (D2) yielded the highest color depth, followed by the ester-linked dye (D1) and amide-linked dye (D3), and the urea-linked dye (D4) produced the lowest color depth due to its highest hydrophilic properties. Finally, it was demonstrated that the new dyes had excellent color fastnesses except for the urea-linked dye (D4), which exhibited a slightly lower light fastness, While the commercial dye used as the control showed a relatively poor sublimation and light fastness although its color depth and chroma value performed slightly better than the new dyes as used by the thermosol dyeing process.

研究领域: 化学工程 · 材料科学 · 纺织科学
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DYES AND PIGMENTS · 2023 · IF 4.5

An alternative strategy for the synthesis of disazo disperse dyes and their application on polyester fabric

Lei Qian,Shuaijun Fang,Xiyu Song,Hongfei Qian

Due to the limitations of dye solubility in reaction solvents, the crosslinking reaction between two monoazo disperse dyes will tend to result in low yield and multiple by-products. In this work, an alternative synthetic strategy was used to prepare three disazo disperse dyes , which involved first synthesizing crosslinked coupling components with diisocyanate compounds followed by diazotization with a double diazonium salt. The structures of these new dyes were characterized by nuclear magnetic resonance (NMR), mass spectrometry (MS), and fourier transform infrared spectroscopy (FT-IR) analysis, and the spectral characteristics of the dyes in dimethylformamide (DMF) solutions were evaluated. Three synthesized disazo dyes were applied to the polyester fabrics by high-temperature and hot-melt dyeing processes. The results showed that a higher yield was obtained for all three dyes, and each of the dyes had relatively high molar extinction coefficient and slow dyeing rate on the polyester fabric due to the existence of the double-chromophore. Therefore, a certain amount of carrier or solubilizer had to be added to the dyebath to improve the dyeing rate. At 220 °C for 2.5 min, a satisfactory dyeing effect was achieved, which demonstrated that the disazo disperse dyes exhibited excellent colorfastness properties. Compared with high-temperature dyeing, thermosol dyeing produced higher dye uptake, build-up, and fastness properties , and this process was suitable for the dyeing of polyester fabrics with the disazo disperse dyes.

研究领域: 化学工程 · 纺织科学
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