CERAMICS INTERNATIONAL
·
2015
·
IF 2.605
Yu Hui,Sumei Zhao,Jiaying Xu,Binglin Zou,Ying Wang,Xiaolong Cai,Ling Zhu,Xueqiang Cao
Degradation due to molten salt attack is one of the failure mechanisms of thermal barrier coatings . Thermochemical attack of the salt mixture Na 2 SO 4 –30 mol% NaVO 3 on ZrO 2 –8 mol% YO 1.5 (8YSZ) at 1100 °C for different times was investigated. In the present study, 8YSZ powder was synthesized using co-precipitation route. The graded morphologies and phase compositions were examined using SEM, XRD and Raman before and after hot corrosion test. The results obtained from XRD have shown that m-ZrO 2 and YVO 4 were the main corrosion products after hot corrosion test at 1100 °C. The results obtained from SEM and EDS observations have shown that large polyhedron crystals of m-ZrO 2 and rod-like crystals of YVO 4 formed as hot corrosion products after hot corrosion test for 6 h and 24 h. The phase transformation and chemical interaction are the primary corrosion mechanisms for degradation of 8YSZ ceramic.
研究领域:
材料科学
·
腐蚀与防护
✓ 已验证
产品关联
DOI
高影响因子
SURFACE & COATINGS TECHNOLOGY
·
2025
·
IF 6.1
Xiaopeng Hu,Sai Liu,Qing Liu,Yang Su,Junyao Wu,Zhihang Xie,Jinwei Guo,Wang Zhu
The service life of thermal barrier coatings (TBCs) in calcium magnesium aluminosilicate (CMAS) and molten salt environments has become a key factor in determining engine reliability and safety. The effect of interface roughness (bond coating surface roughness) on the CM (CMAS + molten salt (Na 2 SO 4 + NaCl + NaVO 3 )) corrosion resistance of electron beam physical vapor deposition (EB-PVD) TBCs is investigated. The addition of molten salts lowers the melting point of CM, leading to more severe destructive effects compared to single CMAS corrosion. Moreover, the 1200# specimen (Ra = 2.0 μm) exhibits the best resistance to CM corrosion. The adjustment of interface roughness significantly alters the microstructure of the top-ceramic coating and induces changes in crack patterns after CM corrosion. Therefore, appropriately reducing interface roughness is key to improving the isothermal CM corrosion resistance and high-temperature CM corrosion-induced thermal shock performance of TBCs.
研究领域:
材料科学
·
腐蚀与防护
✓ 已验证
产品关联
DOI
高影响因子
MATERIALS CHEMISTRY AND PHYSICS
·
2019
·
IF 2.781
Jun Wei Wang,Zelong Bao,Rong Qiao Xiang,Gao Hao Hu,Yong Kang Hu,Qing Ma,Bin Li,Hong Guang Jia
As a solar energy storage medium or heat transfer medium at moderate-high temperature, the molten NaCl-MgCl 2 has the advantages of high stability and low cost. But a pipe and container material with Cr will be corroded badly in a molten chloride. Based on the founded corrosion resistance phase (Fe 0.64 Ni 0.36 ) in previous experiments, the corrosion behavior of a new alloy of Fe-37 wt% Ni with rare earth alloy element Sc in the molten eutectic NaCl-MgCl 2 at 520 °C was studied. The corrosion rate of the Fe-37 wt% Ni alloy is lower than that of the researched Fe-based superalloys (GH1035 and GH1140). After corrosion for 15 h, a porous structure with Ni-rich and Fe-depletion is formed at the local location on the Fe-37 wt% Ni surface. For the specimens with Sc (0.3 and 0.5 wt %), a compact protective MgO layer covers on the porous structure, which prevents further corrosion in the molten salt . It is speculated that the Sc is oxidized to Sc 2 O 3 directly or by the chlorination-oxidation reactions, which improves the adhesion strength between the MgO layer and the alloy matrix by the effects of inhomogeneous nucleation and pinning.
研究领域:
材料科学
·
腐蚀工程
✓ 已验证
产品关联
DOI
高影响因子
Corrosion Communications
·
2021
·
IF 0
Shuaihang Qiu,Huimin Xiang,Fu-Zhi Dai,Hailong Wang,Yanchun Zhou
The protecting materials of reference electrode with good corrosion resistance to molten salts play vital roles in realizing smelting of refractory and rare earth metals through fused salts electrolysis. BaZrO 3 has been considered as a candidate protecting material of reference electrode for its good chemical stability and high-temperature corrosion resistance. However, the unsatisfactory corrosion resistance to molten salts hinders its practical application. In order to enhance the corrosion resistance to molten salts, three perovskite structured high-entropy oxides HE (Ca,Sr,Ba) TM O 3 including (Ca,Sr,Ba)(Zr,Hf)O 3 , (Ca,Sr,Ba)(Zr,Ta)O 3 and (Ca,Sr,Ba)(Zr,Hf,Ta)O 3 , were designed and prepared in this work. The as-prepared HE (Ca,Sr,Ba)(Zr,Hf)O 3 and (Ca,Sr,Ba)(Zr,Hf,Ta)O 3 ceramics are single-phase, while the as-prepared HE (Ca,Sr,Ba)(Zr,Ta)O 3 ceramic contains 11.6 vol.% of (Ca,Sr,Ba) 2 Ta 2 O 7 . These HE (Ca,Sr,Ba) TM O 3 ceramics possess better corrosion resistance to molten NaCl-KCl salts than BaZrO 3 , among which (Ca,Sr,Ba)(Zr,Hf,Ta)O 3 shows the best corrosion resistance to molten NaCl-KCl salts. The mass loss per unite area of HE (Ca,Sr,Ba)(Zr,Hf,Ta)O 3 after corrosion by molten NaCl-KCl salts at 800 °C for 8 h is mere 2.6×10 −6 g/mm 2 which is ca . 1/60 of that of BaZrO 3 (∼1.7×10 −4 g/mm 2 ), and its surface after corrosion is plain and smooth without any new phase detectable after corrosion. It also exhibits better corrosion resistance to molten NaF-KF salts than BaZrO 3 . The mass loss per unite area after corrosion by molten NaF-KF salts at 800 °C for 8 h is only 2.9×10 −5 g/mm 2 which is smaller than that of BaZrO 3 (3.6×10 −5 g/mm 2 ), the corrosion caused by molten NaF-KF salts only occurs on the surface and the thickness of the corrosion layer is mere ∼8 µm, being less than 1/10 of that of BaZrO 3 (∼100 µm). These results indicate that the three HE (Ca,Sr,Ba) TM O 3 , especially (Ca,Sr,Ba)(Zr,Hf,Ta)O 3 , are promising as protecting materials of reference electrode for the smelting of refractory and rare earth metals through fused salts electrolysis.
研究领域:
材料科学
·
冶金工程
·
电化学
✓ 已验证
DOI
CORROSION SCIENCE
·
2018
·
IF 4.862
Jie Qiu,Bin Leng,Huajian Liu,Digby D. Macdonald,Angjian Wu,Yanyan Jia,Wandong Xue,Guojun Yu,Xingtai Zhou
The effect of SO 4 2− on the corrosion behavior of 316 L stainless steel (SS) in molten FLiNaK (LiF-NaF-KF: 46.5–11.5–42 mol.%) salt was studied. Results reveal that the SO 4 2− in the salt remarkably accelerates the corrosion of 316 L SS by promoting the dissolution of Cr, leading to increasing intergranular corrosion of the alloy. On the other hand, the results of structural characterization indicate that the SO 4 2− can react with Mn to form MnS at the grain boundaries of the alloy. The galvanic couple between MnS and steel matrix could further accelerate the intergranular corrosion of 316 L SS in molten fluoride salt environments.
研究领域:
材料科学
·
腐蚀科学
·
无机化学
·
核工程材料
·
高温电化学
✓ 已验证
DOI
高影响因子
Journal of Energy Storage
·
2024
·
IF 8.9
X.J. Xue,J. Dong,C.Y. Zhao
Molten carbonate salt is one of the promising candidates for high-temperature thermal energy storage tailored towards advanced pumped-thermal energy storage and next generation concentrated solar power technologies. However, severe corrosion of structural materials exposed to molten carbonate salts poses one of the most pivotal threats in terms of limiting their large-scale application at ever-escalating temperatures. Here, we elaborate the compatibility of three commercial austenitic stainless steels specifically SS310, SS316L and Incoloy 625 with Li 2 CO 3 -K 2 CO 3 (28–72 wt%) eutectic salt. The corrosion behavior and corrosion mechanism of Fe-Cr (SS316L), Fe-Cr-Ni (SS310) and nickel-based (In625) alloys at 600 °C in air were also investigated. It revealed that SS310 exhibited better corrosion resistance compared to SS316 and In625, with weight loss of 23.8 mg/cm 2 and corrosion rate of 522 μm/year after 500 h of exposure at 600 °C. This implies that higher Ni content of the alloy may not necessarily improve the corrosion resistance, it is associated with the basicity of the molten and the solubility of Ni salt in the melt. ICP analysis indicated that the salts exposed to SS310 and In625 at the same exposure time both had nearly 11 times more Ni than that exposed to SS316. Precisely, it is related to the behavior of the Cr-enriched zones formed in the corrosion layers of different alloys. The corrosion mechanism of SS310 specimens in molten carbonate can be generally divided into the following steps: (i) selective oxidation of the metal elements and lithiation reactions of the metal oxides to generate a passivation scale, (ii) an ever-growing middle transition scale consisted of mixed metal oxides and lithium-containing compounds, (iii) cracking and peeling off of the corrosion scale.
研究领域:
材料科学
·
能源工程
✓ 已验证
DOI
高影响因子
Small Methods
·
2025
·
IF 9.1
Zhichuan Zheng,Xian He,Yang Qin,Bohan Deng,Wei Zhao,Yixiao Zhang,Xinyu Xie,Ning Sun,Hsiang-Shun Chang,Hongyi Liu,Zhuting Zhang,Kai Huang,Ming Lei,Hui Wu
Electrodes are essential in alkaline water electrolysis for hydrogen production. However, developing straightforward and effective strategies to optimize the compositions and structures of electrode materials for enhanced performance and gas mass transfer remains a significant challenge. In this work, electrodes featuring karst landform-like surfaces and loaded with Ni-Fe hydroxide catalysts are rapidly fabricated by immersing nickel foam (NF) or nickel mesh (NM) in molten salt for corrosion. The roughened electrode structure, combined with the hydrophilic hydroxides formed on the surface, facilitates bubble formation and detachment. In situ Raman spectroscopy reveals that hydroxides undergo restructuring during the oxygen evolution reaction (OER), transforming into hydroxyl oxides and thereby enhancing electrocatalytic activity. The sample prepared by etching NF in molten salt for 60 s (NF-60s) exhibits outstanding performance in 1 M KOH, with an overpotential of 272 mV at a current density of 100 mA cm −2 while maintaining stability over 600 h at 500 mA cm −2 . An alkaline water electrolyzer utilizing NF-60s as the anode and commercial Pt/C as the cathode achieved a current density of 500 mA cm −2 at 1.63 V. This work demonstrates the broad applicability of hydrophilic and aerophobic nickel-based electrodes for water electrolysis at industrial-scale current densities.
研究领域:
材料科学
·
电化学
✓ 已验证
产品关联
DOI
PubMed
高影响因子
危险品化学品经营许可证（带存储）