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JOURNAL OF MEMBRANE SCIENCE · 2024 · IF 8.4

High-performance polyurea nanofiltration membrane for waste lithium-ion batteries recycling: Leveraging synergistic control of bulk and interfacial monomer diffusion

Shiyu Xiao,Yang Cao,Yinhua Wan,Xiaofeng Hang,Jianquan Luo

The development of high-performance nanofiltration (NF) membranes with extreme chemical stability is urgently needed for the recovery of spent lithium. In this study, a series of polyurea membranes with high lithium recovery efficiency and pH stability were fabricated by zone-regulated interfacial polymerization (IP). The reaction inhibitor Cu 2+ in the bulk aqueous phase reduces IP intensity by reversibly binding to the amino groups of polyethyleneimine monomers through chelate bonds. Meanwhile, surfactant promote the uniform diffusion of macromolecular aqueous monomers at the phase interface. The milder polymerization reaction and the more stable phase interface endow the polyurea membrane (NF 10k PEI-SDS-Cu 2+ ) with higher water permeance (2.1 L m −2  h −1 bar −1 ), desirable MgCl 2 rejection (94.7 %), and excellent fabrication repeatability. Moreover, the membrane demonstrates stable separation selectivity for Co 2+ /Li + and SO 4 2− /Li + under conditions of 0.05 mol L −1  H 2 SO 4 and 2 mol L −1 LiOH, respectively. Our study provides a facile method for constructing NF membranes with extreme pH stability and confirms the feasibility of membrane-based lithium recovery.

研究领域: 材料科学 · 环境工程 · 化学工程
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JOURNAL OF MEMBRANE SCIENCE · 2025 · IF 9

Designing polyurea membranes with twisted and durable skeleton for thermal/acid-stable efficient dye/salt separation

Cheng-Ye Zhu,Jia-Hui Xin,Chao Zhang,Hao-Cheng Yang,Hong-Qing Liang,Zhi-Kang Xu

Nanofiltration membranes integrating superior separation performance with robust operational stability are imperative for some harsh scenarios such high temperature and acid environment. Nevertheless, the simultaneous attainment of these two attributes remains a formidable challenge for benchmark polyamide nanofiltration membranes due to their unstable molecular structure under these scenarios. Herein, we report a kind of polyurea nanofiltration membranes with twisted and rigid skeleton, enabling exceptional dye/salt separation performance and remarkable resistance to strong acid and elevated temperature. The key to this comprehensive performance lies in employing tetrakis(4-aminophenyl)methane as the amine monomer. Its moderate reactivity and twisted geometry jointly facilitate the formation of a suitably loose polymer network by slowing polymerization and preventing dense chain packing, while the rigid aromatic structure confers enhanced robustness through a durable polymer backbone. Our polyurea membranes demonstrate rejections exceeding 96.7 % for six dyes with molecular weights above 586 Da, while maintaining low rejections below 20.0 % for four representative inorganic salts. The optimized membranes exhibit an impressive Congo Red/Na 2 SO 4 selectivity of 121.9 with a high water permeance of 22.3 L m −2  h −1 bar −1 , outperforming the commercial nanofiltration membrane NF270. Furthermore, the membranes retain stable separation performance even under 80 °C or after exposure to 20 wt% H 2 SO 4 for 30 days, which is attributed to their rigid aromatic backbone and chemically stable urea linkages. This advancement adds a novel dimension for exploiting highly selective and durable nanofiltration membranes suited for demanding separation processes.

研究领域: 材料科学 · 膜分离技术 · 高分子化学 · 纳米技术 · 环境工程 · 化学工程
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