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SURFACE & COATINGS TECHNOLOGY · 2022 · IF 4.865

Improving the tribocorrosion performance of plasma electrolytic oxidized coatings on AZ31B magnesium alloy using pullulan as an electrolyte additive

Luyao Xu,Dejian Zhang,Huijuan Su,Peng Yu,Yong Wan,Huilai Sun

This study aimed to investigate the enhancement of the corrosion and tribocorrosion performance of AZ31B magnesium (Mg) alloys after plasma electrolytic oxidization (PEO) treatment using pullulan as an electrolyte additive . The effects of different concentrations of pullulan in the electrolyte solutions on the mechanical and corrosion-resistance properties of the PEO coatings were investigated. The microstructures and chemical compositions of the coatings were investigated via scanning electron microscopy, energy dispersive spectrum, and X-ray diffraction. The corrosion resistance of the samples in simulated body fluid was evaluated via potentiodynamic polarization and electrochemical impedance spectroscopy . The tribocorrosion performance was determined by simultaneously recording the change in the friction coefficient and the open circuit potential over time during sliding experiments. The results indicated that the addition of pullulan to the silicate-based electrolyte solutions resulted in an increase in the unit-area adsorptive capacity of the negative ions at the anode/electrolyte interface, which enhanced the compactness of the PEO coating. The PEO coating produced in electrolyte solution containing 1.0 g/L pullulan exhibited the greatest thickness (50 μm), the lowest surface roughness (1.25 μm), the highest corrosion resistance, and the best anti-tribocorrosion performance, all of which corroborated the potential application of PEO-coated Mg alloys as biological implants .

CAS / MDL: 9057-02-7
研究领域: 材料科学 · 生物医学工程
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PROGRESS IN ORGANIC COATINGS · 2022 · IF 6.206

Corrosion and tribocorrosion protection of AZ31B Mg alloy by a hydrothermally treated PEO/chitosan composite coating

Luyao Xu,Xiaojing Fu,Huijuan Su,Huilai Sun,Ruichuan Li,Yong Wan

This study is aimed at the enhancement of the corrosion and tribocorrosion performance of AZ31B magnesium (Mg) alloys after plasma electrolytic oxidization (PEO) treatment. Some PEO-treated Mg samples were coated with chitosan (CS) film by dip-coated method, while others were subjected to hydrothermal treatment (HT) followed by CS film. The microstructure and chemical composition of coatings were investigated via X-ray diffraction, scanning electron microscopy, and Fourier transform infrared spectroscopy . Corrosion resistance of the specimens was evaluated via electrochemical measurements (open circuit potential and electrochemical impedance spectroscopy) in simulated body fluid. The tribocorrosion performance was determined by simultaneously recording the variation of the friction coefficient and the open circuit potential with the sliding time. The results indicated that better corrosion and tribocorrosion performance were observed when CS layer is applied on hydrothermally treated PEO samples than on the bare PEO samples. Thus, fabrication of hydrothermally treated PEO surface coatings with chitosan is a significant approach to protect the Mg from corrosion and tribocorrosion, thereby increasing the potential application of Mg alloy as biological implants .

研究领域: 材料科学 · 生物医学工程
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Polymers · 2021 ·Vol. 13 ·期 13 ·2072 · IF 4.329

Research on the Anticorrosion Properties of CeO2-GO/EP Nanocomposite Coating in Simulated Sea Water

Xiaoyan Liu,Ruidan Liu,Tianyu Li,Yanqi Liu,Li Liu,Kai Lyu,Surendra P. Shah

Graphene is a two-dimensional sheet of regular hexagonal honeycomb lattice formed by sp2hybrid orbital bonding, with only one layer thickness of a single atom, which is known as the “super king” of the 21st century. Previous studies have shown that cerium oxide-graphene oxide (CeO2-GO(4:1)) nanocomposites eliminated the agglomeration of graphene to some extent and the CeO2-GO(4:1) epoxy coating could be prepared with good anti-corrosion performance. In this paper, CeO2-GO(4:1) nanocomposites were prepared by the hydrothermal synthesis method, and the three-electrode method was used for electrochemical tests. The state evolution of CeO2-GO(4:1)/EP coating and the synergy between CeO2-GO(4:1)/EP and corrosion inhibitor in simulated seawater solution with different concentrations (20%, 40%, 60%) were analyzed and illustrated by Optical Microscope (OM) characterization, Open Circuit Potential (OCP), Electrochemical alternating current Impedance Spectroscopy (EIS), Mott–Schottky curve and Tafel curve. The results indicated that CeO2-GO(4:1) nanocomposites showed good corrosion resistance in a marine environment. This research lays a solid theoretical foundation for the application of cerium oxide-modified graphene oxide anticorrosive coating in marine engineering.Keywords:CeO2-GO;corrosion inhibitor;simulated seawater;corrosion area

CAS / MDL: 10294-41-4
研究领域: 材料科学 · 海洋工程
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COLLOIDS AND SURFACES A-PHYSICOCHEMICAL AND ENGINEERING ASPECTS · 2024 · IF 4.9

Preparation of ZIF-67 composite MBI-modified Co-MOF material and its corrosion resistance to epoxy resin coating

Rui Gou,Yong Li,Qilong Chen,Sha Wang,Dan Sun,Changhua Li,Xianmin Gong,Yi He

Metal corrosion causes a lot of waste of resources, and the protection of metals from corrosion is becoming increasingly important. In this study, zeolite-imidazole (ZIF-67) was grown on the surface of Co-MOF for the first time by a one-step (complexation) method. 2-Mercaptobenzimidazole (MBI) was then loaded into the inner cavity of ZIF-67, resulting in the formation of a new composite material, Co-MOF@ZIF-67@MBI. The modified Co-MOF exhibits excellent interfacial compatibility with the water-based epoxy resin, and the Co-MOF@ZIF-67@MBI composite coating demonstrates robust anti-corrosion properties. Following a 60-day immersion period, the electrochemical experiment demonstrated that the corrosion resistance modulus of the Co-MOF@ZIF-67@MBI composite coating reached 10 8 Ω cm², indicating that the coating effectively enhanced the corrosion resistance of the coating and significantly extended the service life of the coating.

研究领域: 材料科学 · 腐蚀与防护 · 复合材料
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COLLOIDS AND SURFACES A-PHYSICOCHEMICAL AND ENGINEERING ASPECTS · 2020 · IF 3.99

MoS2 decorated with ZrO2 nanoparticles through mussel-inspired chemistry of dopamine for reinforcing anticorrosion of epoxy coatings

Yujuan Jing,Pingquan Wang,Qiangbin Yang,Qiurun Wang,Yang Bai

Faced with severe corrosion of casing in oil wells, the epoxy coating was applied to prevent corrosion. Based on the mechanism that the filler eliminated the internal stress during the curing process of the coating and prevented the penetration of corrosive medium into the coating, a new filler was successfully prepared by the hydrothermal method . When the molar ratio of the precursor of ZrO 2 to MoS 2 was 1.2:1, MoS 2 was uniformly modified with ZrO 2 through mussel inspired chemistry of dopamine. Introducing fillers into epoxy coatings, specifically, a proper content of 0.8 wt.% filler can greatly improve the mechanical properties and corrosion resistance of the coatings. The coating maintained the excellent corrosion resistance for 16 h under high temperature (108  °C) and high pressure (pressurized with CO 2 gas of 35 MPa), which would provide us a reliable anticorrosive coating for oil wells metal casing.

CAS / MDL: 62-31-7 77-86-1
研究领域: 材料科学 · 化学工程
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JOURNAL OF SOLID STATE ELECTROCHEMISTRY · 2022 ·Vol. 26 ·期 3 ·791-798 · IF 2.747

Anodic carbidation of tantalum in molten CaCl2-CaC2

Zhao Meiyu,Du Pin,Liu Wei,Du Kaifa,Ma Yongsong,Yin Huayi,Wang Dihua

Making a tantalum carbide (TaC) coating on Ta substrates is an effective way to improve the mechanical and anti-corrosion properties of Ta. However, conventional methods for making a TaC coating require high-temperature conditions of over 1600 °C to get a TaC thickness of > 20 μm. Herein, a TaC coating of > 20 μm thickness was prepared on a Ta substrate in molten CaCl 2 -CaC 2 at 850 °C for 4 h. In the molten salt electrolyzer, the Ta plate served as the anode where C 2 2− was oxidized and simultaneously reacted with Ta to form a TaC layer, and Ca 2+ was reduced and alloyed with C to form CaC 2 that can replenish the C 2 2− . The electrolytic TaC exhibited an average hardness of 962 HV that was 6 times of the bare Ta substrate. In the 3.5 wt% NaCl solution, the TaC coating displayed a higher corrosion potential and lower corrosion current density (0.48 V, 1.59 μA cm −2 ) than Ta substrate (0.35 V, 1.85 μA cm −2 ) and the mixtures of TaC and Ta 2 C (0.35 V, 1.78 μA cm −2 ), indicating its better corrosion resistance. The molten salt anodic carbidation may lead to a general way to prepare transition metal carbide coatings with enhanced carburizing kinetics at < 1000 °C. Graphical abstract

CAS / MDL: 10043-52-4 75-20-7
研究领域: 材料科学 · 电化学
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Frontiers in Materials · 2022 · IF 3.985

Preparing a Bioactive (Chitosan/Sodium Hyaluronate)/SrHA Coating on Mg–Zn–Ca Alloy for Orthopedic Implant Applications

Feng Yashan,Chang Lei,Zhu Shijie,Yang Yongxin,Wei Baoli,Lv Meng,Wang Jun,Guan Shaokang

The uncontrollable rapid degradation rate of the Mg alloy substrate limited its clinical application, and implant-associated infections have been reported to be the main reason for the secondary surgery of orthopedic implantation. The aim of this study was to produce a multifunctional coating on magnesium-based alloys that have improved corrosion resistance, bioactivity, and antibacterial properties through the preparation of polyelectrolytic multilayers (PEMs) consisting of chitosan (CS) and sodium hyaluronate (HA) on silane-modified strontium-substituted hydroxyapatite (hereafter referred to as Bil (SH + CS)/SrHA). The multifunctional coatings were characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FT-IR), and X-ray photoelectron spectroscopy (XPS). The results showed the polyelectrolyte complex SH/CS layer to be uniformly and tightly attached on to the surface of silane-treated SrHA. At the same time, a potentiodynamic polarization test and hydrogen evolution test showed the Bil (SH + CS)/SrHA coatings to exhibit superior corrosion resistance than bulk Mg-based alloys. The results of the cell–surface interactions revealed Bil (SH + CS)/SrHA coatings to be in favor of cell initial adhesion and more beneficial to the proliferation and growth of cells with the processing of co-culture. In addition, antibacterial tests demonstrated the strong bactericidal effect of Bil (SH + CS)/SrHA coatings against both Escherichia coli (E. coli) and Staphylococcus (S. aureus), suggesting that Bil (SH + CS)/SrHA coatings can successfully achieve multifunctionality with enhanced corrosion resistance, biocompatibility, and antibacterial properties.

研究领域: 材料科学 · 生物医学工程 · 组织工程
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Journal of Materials Research and Technology-JMR&T · 2021 · IF 5.039

Improved microstructure and physiochemical properties of hopeite conversion coating by Si3N4 nanoparticles doping

Bing Liu,Chun-miao Du,Yong-zhen Zheng,Gui-yong Xiao,Chuan-zhong Chen,Yu-peng Lu

The effect of nano-scaled Si 3 N 4 particles on the microstructure, mechanical and electrochemical behavior of hopeite (Zn 3 (PO 4 ) 2 ·4H 2 O) conversion coating on pure titanium was investigated. Different concentrations of nanoparticles were dispersed into the phosphating bath to incorporate the process of coating deposition. The XRD results demonstrated that nano-Si 3 N 4 were doped into the coatings without any decomposition or reaction with the hopeite phase. A finer and denser microstructure of the composite coating could be obtained at the addition of 0.5 g/L Si 3 N 4 in comparison with the pure hopeite coating. Moreover, the composite coating presented a higher bonding strength and corrosion resistance related to the refinement of microstructure and filling of the embedded nanoparticles. It is suggested that the incorporation of nano-Si 3 N 4 particles in conversion coating is a promising approach for performance optimization.

CAS / MDL: 12033-89-5
研究领域: 材料科学 · 电化学 · 表面工程
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JOURNAL OF ALLOYS AND COMPOUNDS · 2020 · IF 4.65

The enhanced properties of anodic films on AZ91D magnesium alloy by addition of oxide nanoparticles

Pei Zhang,Yu Zuo,Guochao Nie

Anodic films are prepared on AZ91D magnesium alloy in the electrolytes with Al 2 O 3 、SiC、TiO 2 、ZrO 2 and CeO 2 nanoparticles respectively. The oxide nanoparticles are partly embedded in the anodic films during the oxidation process . The film porosity decreases with the addition of oxide nanoparticles. As the film porosity increases, the film microhardness decreases while the bonding strength increases, and the microhardness of the anodic film prepared with SiC nanoparticles is as high as 900.7 HV. The increased interpore distance and the decreased film porosity could decrease the thermal cracking tendency of the anodic films. Particularly, the anodic film prepared with CeO 2 nanoparticles does not crack after heating. The crack density increases more quickly than the crack width with the changed pore parameters. After 1200 h immersion in NaCl solution the resistance values of the anodic films prepared in the electrolytes with SiC、TiO 2 、ZrO 2 and CeO 2 nanoparticles are still higher than 10 5  Ω cm 2 , two orders of magnitude higher than the values of the films prepared with Al 2 O 3 and without oxide nanoparticles, and the film capacity increases very slowly. The anodic film prepared with ZrO 2 nanoparticles shows the best corrosion resistance . The better corrosion resistance of the anodic films is attributed to the oxide nanoparticles filling the defect position, changing the film composition and improving the film defect structure .

研究领域: 材料科学 · 电化学
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JOURNAL OF INDUSTRIAL AND ENGINEERING CHEMISTRY · 2023 · IF 6.1

A novel slippery liquid infused porous aluminum conductor with excellent corrosion resistance in simulated marine atmosphere

Tao Zhu,Yuan Yuan,Qi Yu,Huiying Xiang,Xu Dai,Guoyong Liu,Ruijin Liao

The overhead aluminum conductors are prone to corrosion, especially in areas with marine climates, which interferes with the safe operation of the power system. Herein, slippery liquid infused porous surface (SLIPS) conductors were successfully prepared on pure aluminum (Bare) conductors by anodizing and infusion of silicone oil. The corrosion resistance of the conductors during 30 days of salt spray corrosion and 7 days of energized conditions was studied. The results indicated that the corrosion of the Bare and anodic aluminum oxide (AAO) conductors was more severe under energized (alternating current (AC) and direct current (DC)) conditions. The exacerbation of corrosion by DC energization was remarkably higher than that of AC energization. The AAO conductor showed better corrosion resistance than the Bare conductor, which was attributed to the porous alumina retarding the medium intrusion. Due to the barrier effect provided by the lubricant layer, the SLIPS conductor always presented excellent corrosion resistance than the Bare and AAO conductors. In addition, the mechanical and electrical properties of the SLIPS conductor were comparable to the Bare conductor and could satisfy the basic requirements for practical applications. The prepared SLIPS conductors offer great application prospects for the corrosion protection of aluminum conductors.

CAS / MDL: 63148-62-9 16415-12-6
研究领域: 材料科学 · 电气工程
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Journal of Materials Research and Technology-JMR&T · 2024 · IF 6.2

Synergistic optimization of microstructures and properties of electrodeposited Ni–CeO2 composite coatings with CeO2 microparticles and CeO2 nanoparticles

Shuxin You,Shilong Xing,Chuanhai Jiang

The synergistic mechanism of microparticles and nanoparticles on optimizing microstructures homogeneity and enhancing microhardness and corrosion resistance of mixed coatings was deeply researched by co-electrodepositing CeO 2 microparticles and CeO 2 nanoparticles into nickel matrix. Microparticles contribute to enhancing the microhardness of the coating, while nanoparticles promote the homogeneity of the microstructure, thereby improving the corrosion resistance of the coating. Therefore, by co-electrodepositing microparticles and nanoparticles into the nickel matrix, microparticles and nanoparticles in the nickel matrix generate a synergistic optimization effect, combining the advantages of microparticles and nanoparticles. Microparticles are mainly responsible for enhancing the microhardness of the coating, while nanoparticles are responsible for promoting the homogeneity of the microstructure in the coating, maintaining a homogeneous distribution of microhardness, and improving the corrosion resistance of the coating. Ultimately, the mixed coating achieves both high microhardness and excellent corrosion resistance, along with homogeneous microhardness distribution.

CAS / MDL: 1306-38-3
研究领域: 材料科学 · 电化学
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MATERIALS & DESIGN · 2025 · IF 7.9

Effects of AlN addition on the reactive sintering behavior and comprehensive properties of h-BN/ZrO2 composites prepared by spark plasma sintering

Yuannong Qu,Ji Zou,Weimin Wang,Wei Ji,Zhengyi Fu

The h-BN/ZrO 2 composites for preparing ceramic side sealing plate were obtained with spark plasma sintering (SPS) at 1700 °C for 10 min in the study. By varying AlN content from 0 to 20 wt%, we systematically explored its influence on sintering behavior, microstructure evolution, mechanical performance, and corrosion mechanism at1600 °C. Results show that the rapid heating and uniaxial pressure during SPS and the in-situ reactions between AlN and ZrO 2 promoted the densification of composites. The main reaction products were ZrN, which acted as an effective oxygen scavenger, consuming dissolved oxygen ([O]) and converting into ZrO 2 . These newly formed ZrO 2 particles filled residual porosity within the matrix and nucleated around pre-existing ZrO 2 grains, progressively coalescing into continuous Zr-rich barrier layer.Thereby preventing molten steel from further penetrating into the matrix. The corrosion depth of the composite with 5 wt% AlN content in molten steel at 1600 °C after 2 h was only 69 μm. Meanwhile, it showed a thermal conductivity of 25 W m −1 K −1 and a coefficient of thermal expansion of 3.7 × 10 -6 K −1 , demonstrating excellent thermal shock resistance. The composites are expected to be used to manufacture side sealing plates for the novel continuous casting of thin strip.

CAS / MDL: 10043-11-5 1314-23-4
研究领域: 材料科学 · 陶瓷工程
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