JOURNAL OF THE EUROPEAN CERAMIC SOCIETY
·
2022
·
IF 6.364
Mao chen,Fan Zhang,Hailong Wang,Gang Shao,Bingbing Fan,Rui Zhang,Hongxia Li,Yongqiang Chen
The dense h-BN/ZrO 2 (30 wt%) composites without additives were rapidly fabricated by spark plasma sintering . The relative density, apparent porosity, fracture toughness, flexural strength , phase composition and microstructure of h-BN/ZrO 2 composites were systematically investigated. Besides, the corrosion resistance of h-BN/ZrO 2 composites in molten steel was also studied in detail. Especially, the h-BN/ZrO 2 composites were sintered at 1800 °C exhibiting a relative density of 96.6% and the flexural strength of ≈ 157 MPa. The corrosion of h-BN/ZrO 2 composites was mainly due to the oxidative decomposition of BN, and the corrosion process was clarified by a parabolic law. The excellent corrosion resistance of the h-BN/ZrO 2 composites was attributed to ZrO 2 residual layer formed at the interface. The corrosion thickness of h-BN/ZrO 2 composites was only ∼116 µm even using the longest corrosion time (80 min). The composites could be a promising candidate material applied to fabricated thin strip continuous casting side sealing plates.
研究领域:
材料科学
·
陶瓷工程
✓ 已验证
产品关联
DOI
高影响因子
SURFACE & COATINGS TECHNOLOGY
·
2022
·
IF 4.865
Luyao Xu,Dejian Zhang,Huijuan Su,Peng Yu,Yong Wan,Huilai Sun
This study aimed to investigate the enhancement of the corrosion and tribocorrosion performance of AZ31B magnesium (Mg) alloys after plasma electrolytic oxidization (PEO) treatment using pullulan as an electrolyte additive . The effects of different concentrations of pullulan in the electrolyte solutions on the mechanical and corrosion-resistance properties of the PEO coatings were investigated. The microstructures and chemical compositions of the coatings were investigated via scanning electron microscopy, energy dispersive spectrum, and X-ray diffraction. The corrosion resistance of the samples in simulated body fluid was evaluated via potentiodynamic polarization and electrochemical impedance spectroscopy . The tribocorrosion performance was determined by simultaneously recording the change in the friction coefficient and the open circuit potential over time during sliding experiments. The results indicated that the addition of pullulan to the silicate-based electrolyte solutions resulted in an increase in the unit-area adsorptive capacity of the negative ions at the anode/electrolyte interface, which enhanced the compactness of the PEO coating. The PEO coating produced in electrolyte solution containing 1.0 g/L pullulan exhibited the greatest thickness (50 μm), the lowest surface roughness (1.25 μm), the highest corrosion resistance, and the best anti-tribocorrosion performance, all of which corroborated the potential application of PEO-coated Mg alloys as biological implants .
研究领域:
材料科学
·
生物医学工程
✓ 已验证
产品关联
DOI
高影响因子
PROGRESS IN ORGANIC COATINGS
·
2022
·
IF 6.206
Luyao Xu,Xiaojing Fu,Huijuan Su,Huilai Sun,Ruichuan Li,Yong Wan
This study is aimed at the enhancement of the corrosion and tribocorrosion performance of AZ31B magnesium (Mg) alloys after plasma electrolytic oxidization (PEO) treatment. Some PEO-treated Mg samples were coated with chitosan (CS) film by dip-coated method, while others were subjected to hydrothermal treatment (HT) followed by CS film. The microstructure and chemical composition of coatings were investigated via X-ray diffraction, scanning electron microscopy, and Fourier transform infrared spectroscopy . Corrosion resistance of the specimens was evaluated via electrochemical measurements (open circuit potential and electrochemical impedance spectroscopy) in simulated body fluid. The tribocorrosion performance was determined by simultaneously recording the variation of the friction coefficient and the open circuit potential with the sliding time. The results indicated that better corrosion and tribocorrosion performance were observed when CS layer is applied on hydrothermally treated PEO samples than on the bare PEO samples. Thus, fabrication of hydrothermally treated PEO surface coatings with chitosan is a significant approach to protect the Mg from corrosion and tribocorrosion, thereby increasing the potential application of Mg alloy as biological implants .
研究领域:
材料科学
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生物医学工程
✓ 已验证
DOI
高影响因子
Metals
·
2022
·Vol. 12
·期 5
·871
·
IF 2.695
Cui Wang,Jianliang Zhang,Wen Chen,Xiaolei Li,Kexin Jiao,Zhenping Pang,Zhongyi Wang,Tongsheng Wang,Zhengjian Liu
The corrosion resistance to molten iron of four kinds of carbon bricks used in blast furnace hearth were investigated to elaborate the corrosion mechanism through the macroscopic and microscopic analysis of carbon bricks before and after reaction and thermodynamic analysis. The macroscopic analysis showed that brick A had the lowest degree of corrosion and highest uniformity at different heights, attributing to its moderate carbon content of 76.15%, main phases of C, Al2O3, SiC, and Al6Si2O13(mullite), and lower resistance to molten iron infiltration, etc. The microscopic analysis showed that all the carbon bricks had more and larger pores than the original carbon bricks. The phenomena of the iron beads adhering to carbon brick and iron infiltration were observed between the interface of carbon brick and molten iron. In addition, the obvious corrosion process was presented that the carbon matrix was broken and peeled off during the iron infiltration process. For the carbon brick being corroded, the dissolution of carbon was the predominant reaction. The higher the carbon solubility of the molten iron, the easier the corrosion on the carbon brick. Al2O3and SiC enhanced the corrosion resistance to molten iron of carbon bricks, and SiO2could react with carbon to form pores as channels for the penetration of molten iron and increase the corrosion on carbon bricks. A higher graphitization degree of carbon bricks was beneficial to lessen their corrosion degree. The corrosion on carbon bricks by molten iron could be attributed to three aspects: carburization, infiltration, and scouring of molten iron. The carburization process of molten iron was the main reaction process. The molten iron infiltration into the carbon bricks facilitated the dissolution of carbon and destroyed the structure and accelerated the corrosion of the carbon bricks. The scouring of molten iron subjected the iron–carbon interface to interaction forces, promoting the separation of the exfoliated fragmented carbon brick from the iron–carbon interface to facilitate a new round of corrosion process.Keywords:carbon brick;corrosion resistance to molten iron;carburization;iron infiltration
研究领域:
材料科学
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冶金工程
✓ 已验证
产品关联
DOI
高影响因子
Materials
·
2023
·Vol. 16
·期 16
·5511
·
IF 3.4
Anyu Yue,Yong Cao,Yi Zhang,Shenggang Zhou
The Mg-Li alloy stands as the lightest metallic structural material known to date, finding a wide range of applications. However, its development has been hindered by its susceptibility to oxidation and corrosion. In this study, we aimed to address this issue by employing electroless deposition to form a protective zinc layer on the surface of a magnesium–lithium alloy. The optimization of the zinc layer was achieved through varying parameters such as the zinc dipping time (1~10 min), temperature (20~70 °C), and zinc content (20~200 g/L). Surface characterization was performed using scanning electron microscopy (SEM) and X-ray diffraction, while electrochemical tests and scratch tests were conducted to evaluate corrosion resistance and coating adhesion. The results demonstrated the successful formation of a uniform and dense pure zinc layer on the surface of the Mg-Li alloy when the zinc-dipping time was set at 5 min, the temperature was at 30 °C, and the zinc content was at 50 g/L. Under these conditions, the corrosion potential of the Mg-Li alloy experienced the greatest positive shift, reaching as high as −1.38 V. Additionally, the corrosion current was minimized, measuring at 2.78 × 10−6A/cm2. Furthermore, the maximum arc tolerance radius was observed. Consequently, the electroless deposition of zinc onto Mg-Li alloys significantly improves their corrosion resistance and bonding, opening up new prospects for the application of zinc-plated Mg-Li alloys.Keywords:Mg-Li alloy;electroless-deposited;zinc coating;corrosion resistance
研究领域:
材料科学
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腐蚀工程
·
表面工程
✓ 已验证
DOI
PubMed
高影响因子
VACUUM
·
2024
·
IF 3.8
Xingtao Cheng,Yi He,Siming Yan,Ruxia Song,Zhiyuan Li,Liping Yan,Hongjie Li,Kaijun Wei,Qing Yuan,Shijun Xu
In this study, a pulsed electrodeposition approach was used to create a Ni-Cu/ZrB 2 composite coating on the surface of J55 steel. Ni-Cu/ZrB 2 composite coatings with different material additions were prepared, and the surface morphology, grain size, microhardness and wear and corrosion resistance were investigated. The results confirmed that the embedding of ZrB 2 in the Ni-Cu coating can refine the grains and make the coating surface denser. Furthermore, ZrB 2 can effectively increase the wear resistance and corrosion resistance of the coating; the Ni-Cu/ZrB 2 (1.0 g/L) composite coating reflects this by having the shallowest and narrowest wear cross-section as well as the lowest average friction coefficient (0.537). Additionally, the composite coating has the highest impedance modulus, reaching 83.60 kΩ/cm 2 . The composite coating improved corrosion resistance by 63.1 % compared to the pure sample. The enhancement in the coating's corrosion resistance can be attributed to three factors. Firstly, the addition of zirconium diborate refines the coating grain and changes the corrosion type from pitting corrosion to homogeneous corrosion. Secondly, zirconium diborate forms a physical barrier against corrosive ions. Lastly, the formation of the oxide layer on the coating during the process of corrosion, also enhances the material's resistance to corrosion.
研究领域:
材料科学
·
表面工程
✓ 已验证
产品关联
DOI
高影响因子
Polymers
·
2021
·Vol. 13
·期 13
·2072
·
IF 4.329
Xiaoyan Liu,Ruidan Liu,Tianyu Li,Yanqi Liu,Li Liu,Kai Lyu,Surendra P. Shah
Graphene is a two-dimensional sheet of regular hexagonal honeycomb lattice formed by sp2hybrid orbital bonding, with only one layer thickness of a single atom, which is known as the “super king” of the 21st century. Previous studies have shown that cerium oxide-graphene oxide (CeO2-GO(4:1)) nanocomposites eliminated the agglomeration of graphene to some extent and the CeO2-GO(4:1) epoxy coating could be prepared with good anti-corrosion performance. In this paper, CeO2-GO(4:1) nanocomposites were prepared by the hydrothermal synthesis method, and the three-electrode method was used for electrochemical tests. The state evolution of CeO2-GO(4:1)/EP coating and the synergy between CeO2-GO(4:1)/EP and corrosion inhibitor in simulated seawater solution with different concentrations (20%, 40%, 60%) were analyzed and illustrated by Optical Microscope (OM) characterization, Open Circuit Potential (OCP), Electrochemical alternating current Impedance Spectroscopy (EIS), Mott–Schottky curve and Tafel curve. The results indicated that CeO2-GO(4:1) nanocomposites showed good corrosion resistance in a marine environment. This research lays a solid theoretical foundation for the application of cerium oxide-modified graphene oxide anticorrosive coating in marine engineering.Keywords:CeO2-GO;corrosion inhibitor;simulated seawater;corrosion area
研究领域:
材料科学
·
海洋工程
✓ 已验证
产品关联
DOI
PubMed
高影响因子
Coatings
·
2018
·Vol. 8
·期 11
·390
·
IF 2.35
Qian Zhao,Tiantian Tang,Fang Wang
The development of a self-cleaning and corrosion resistant superhydrophobic coating for aluminum alloy surfaces that is durable in aggressive conditions has attracted great interest in materials science. In the present study, a superphydrophobic film was fabricated on an AA5052 aluminum alloy surface by the electrodeposition of Ni–Co alloy coating, followed by modification with 6-(N-allyl-1,1,2,2-tetrahydro-perfluorodecyl) amino-1,3,5-triazine-2,4-dithiol monosodium (AF17N). The surface morphology and characteristics of the composite coatings were investigated by means of scanning electron microscopy (SEM), energy dispersive X-ray spectrum (EDS), atomic force microscope (AFM) and contact angle (CA). The corrosion resistance of the coatings was assessed by electrochemical tests. The results showed that the surface exhibited excellent superhydrophobicity and self-cleaning performance with a contact angle maintained at 160° after exposed to the atmosphere for 240 days. Moreover, the superhydrophobic coatings significantly improved the corrosion resistant performance of AA5052 aluminum alloy substrate in 3.5 wt.% NaCl solution.Keywords:superhydrophobic surface;aluminum alloy;corrosion resistance;self-cleaning
研究领域:
材料科学
·
表面工程
✓ 已验证
产品关联
DOI
高影响因子
CERAMICS INTERNATIONAL
·
2024
·
IF 5.1
Fei Xue,Yutong Hou,Qiushi Li,Jihui Wang,Wenbin Hu
The corrosion-resistant behavior of the films was investigated in conjunction with the principle of resistive switching, and the films were subjected to continuous repair by modulating the oxygen vacancies. Zn 1- x Ce x O resistive switching film was prepared on SS304 surface by one-step hydrothermal method combined with the following heat treatment. The surface morphology, crystal structure, composition, oxygen vacancy concentration and semiconductor type of Zn 1- x Ce x O film were determined. The corrosion resistance and resistive switching properties of Zn 1- x Ce x O films were measured by electrochemical tests, immersion experiment and resistive switching experiment. The oxygen vacancy formation energy, surface adsorption energy and diffusion energy barrier energy of Zn 1- x Ce x O film were calculated by density functional theory (DFT). The experimental results show that with the increasing of Ce doping concentration, the nano-flowers on the surface of Zn 1- x Ce x O film become sparse, and the lattice constants a and c increase, the oxygen vacancy concentration of the film gradually increases, while the corrosion resistance of Zn 1- x Ce x O film decreases. The corrosion resistance of Zn 0.98 C e0.02 O film is the best (99.36%). During resistive switching process, the polarization treatment will promote the conversion of Ce 3+ to Ce 4+ in film, reduce the formation energy and diffusion barrier of oxygen vacancies, and thus promote the formation and migration of oxygen vacancies in film and then convert the film into a low resistance state. Zn 1- x Ce x O films can stably switching between high and low resistance states, maintaining excellent corrosion resistance, which is of great significance for expanding the application of resistance switching principles in the field of corrosion protection.
研究领域:
材料科学
·
腐蚀与防护
·
理论计算
✓ 已验证
产品关联
DOI
高影响因子
COLLOIDS AND SURFACES A-PHYSICOCHEMICAL AND ENGINEERING ASPECTS
·
2024
·
IF 4.9
Rui Gou,Yong Li,Qilong Chen,Sha Wang,Dan Sun,Changhua Li,Xianmin Gong,Yi He
Metal corrosion causes a lot of waste of resources, and the protection of metals from corrosion is becoming increasingly important. In this study, zeolite-imidazole (ZIF-67) was grown on the surface of Co-MOF for the first time by a one-step (complexation) method. 2-Mercaptobenzimidazole (MBI) was then loaded into the inner cavity of ZIF-67, resulting in the formation of a new composite material, Co-MOF@ZIF-67@MBI. The modified Co-MOF exhibits excellent interfacial compatibility with the water-based epoxy resin, and the Co-MOF@ZIF-67@MBI composite coating demonstrates robust anti-corrosion properties. Following a 60-day immersion period, the electrochemical experiment demonstrated that the corrosion resistance modulus of the Co-MOF@ZIF-67@MBI composite coating reached 10 8 Ω cm², indicating that the coating effectively enhanced the corrosion resistance of the coating and significantly extended the service life of the coating.
研究领域:
材料科学
·
腐蚀与防护
·
复合材料
✓ 已验证
产品关联
DOI
高影响因子
ACS Applied Materials & Interfaces
·
2020
·
IF 8.758
Stephan Handschuh-Wang,Tao Wang,Lifei Zhu,Yang Xu,Lei Huang,Tiansheng Gan,Yongbing Tang,Xuechang Zhou
Gallium-based liquid metals (GLMs) exist as atypical liquid-phase metals at and near room temperature while being electrically and thermally conductive, enabling copious applications in soft electronics and thermal management systems. Yet, solid metals are affected by interfacing with GLMs, resulting in liquid metal embrittlement and device failure. To avert this issue, mechanically durable and electrically tunable diffusion barriers for long-term reliable liquid metal–solid metal interfacing based on the deposition of various diamond coatings are designed and synthesized, as they feature high chemical inertness and extraordinary mechanical resistance. The diamond coatings show superlyophobicity (GLM contact angle ≥ 155°) and are nonstick toward GLMs, thereby achieving high mobility of GLM droplets (sliding angle 8–12°). The excellent barrier and anti-adhesion performance of the diamond coatings are proven in long-term experiments (3 weeks) of coated titanium alloy (Ti) samples in contact with GLMs. The electrical performance of the conductive diamond coating deposited on Ti is reliable and stable over a period of 50 h. As proof-of-concept applications a switch and a thermal management device based on liquid metals are demonstrated, signifying that coating diamond films on metals is a potent means to achieve stable integration of solid metals with GLMs.
研究领域:
材料科学
·
电子工程
✓ 已验证
DOI
高影响因子
COLLOIDS AND SURFACES A-PHYSICOCHEMICAL AND ENGINEERING ASPECTS
·
2020
·
IF 3.99
Yujuan Jing,Pingquan Wang,Qiangbin Yang,Qiurun Wang,Yang Bai
Faced with severe corrosion of casing in oil wells, the epoxy coating was applied to prevent corrosion. Based on the mechanism that the filler eliminated the internal stress during the curing process of the coating and prevented the penetration of corrosive medium into the coating, a new filler was successfully prepared by the hydrothermal method . When the molar ratio of the precursor of ZrO 2 to MoS 2 was 1.2:1, MoS 2 was uniformly modified with ZrO 2 through mussel inspired chemistry of dopamine. Introducing fillers into epoxy coatings, specifically, a proper content of 0.8 wt.% filler can greatly improve the mechanical properties and corrosion resistance of the coatings. The coating maintained the excellent corrosion resistance for 16 h under high temperature (108 °C) and high pressure (pressurized with CO 2 gas of 35 MPa), which would provide us a reliable anticorrosive coating for oil wells metal casing.
研究领域:
材料科学
·
化学工程
✓ 已验证
产品关联
DOI
高影响因子
危险品化学品经营许可证（带存储）