In recent years, lithium iron phosphate (LFP) batteries have been widely used in the electric vehicle industry. The recycling of spent LFP will be propitious to conserving resources and alleviating the environmental risks it poses. In this study, a selective extraction method for lithium from spent LFP was proposed using nitric acid . Lithium leached into the liquid phase, while P and Fe remained in the leaching residue. Under the conditions of 120°C, HNO 3 /Li molar ratio of 2, and time of 2 h, the leaching efficiency of lithium reached 99.5 %, with a selectivity reaching 82.1 %. Initially, LFP was decomposed to liberate Li, Fe, and P in the liquid phase. Subsequently, ferrous ions were oxidized to trivalent, high-valent iron ions re-precipitated as FePO 4 ·2 H 2 O. Thermodynamic calculations indicate that the temperature and pH value of the extraction system have significant influence on both the oxidation and reprecipitation steps. An imbalance of Fe/P ratio (<1) in the raw material hinders the selectivity of lithium extraction , and supplementing this portion of Fe can enhance the selectivity to over 90 %. Additionally, LiCO 3 and anhydrous FePO 4 were effectively regenerated from the leachate and residue. This study provides a novel approach for the recycling of spent LFP and probably contributes to the sustainability of the lithium ion battery industry.
Kang Liu,Mengmeng Wang,Qiaozhi Zhang,Shanta Dutta,Tianle Zheng,Marjorie Valix,Daniel C.W. Tsang
Copper plays a crucial role in the low-carbon transformation of global communities with prevalent use of electric vehicles. This study proposed an environmentally friendly approach that utilizes a deep eutectic solvent (DES), choline chloride-ethylene glycol (ChCl-EG), as green solvent for the selective extraction of copper from scrap materials . With hydrogen peroxide as an oxidizing agent , the copper species from the printed circuit boards (PCBs) scraps were efficiently leached by the DES through oxidation-complexation reactions (conditions: 25 min, 20 °C, and 5 wt% H 2 O 2 ). Molecular dynamics and density functional theory were performed to simulate the intricate cascade of interactions between copper species and hydrogen bond donors/acceptors of DES, providing insights into the mechanistic processes involved. Copper was selectively recovered from the DES leachate containing impurities (e.g. , Pb 2+ , Sn 2+ , and Al 3+ ) through electrodeposition via a diffusion-controlled reaction under a constant potential mode. A comprehensive life cycle assessment of the process demonstrated that the utilisation of DES in the extraction of copper from waste PCBs could result in significant reduction in carbon dioxide emissions (−93.6 kg CO 2 eq of 1000 kg waste PCBs), thus mitigating the carbon footprint of global copper use through the proposed solvometallurgical recycling process of secondary resources.