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CORROSION SCIENCE · 2021 · IF 7.205

Ultrafast and high-efficient self-healing epoxy coatings with active multiple hydrogen bonds for corrosion protection

Tong Liu,Haichao Zhao,Dawei Zhang,Yuntian Lou,Luyao Huang,Lingwei Ma,Xiangping Hao,Liang Dong,Federico Rosei,Woon Ming Lau

Combining a fast self-healing action and a high barrier property remains a challenge in polymeric protective coatings. Herein, we report an intrinsic self-healing epoxy coating in which 2-ureido-4[1H]-pyrimidinone (UPy) as a quadruple hydrogen bonding unit, grafted onto the backbones of an epoxy-matrix by an amine-terminated oligo(propylene glycol) linker. Without any intervention, the epoxy-matrix performs its self-healing function in ∼5 min, even under aqueous immersion. Besides, electrochemical impedance spectroscopy measurements demonstrate corrosion protection ability of such self-healed coating on a steel substrate, with a high |Z| 0.01Hz value of 4.8 × 10 10 Ω·cm 2 after 60 days of immersion in NaCl solution.

研究领域: 材料科学 · 腐蚀与防护 · 高分子化学
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LANGMUIR · 2020 · IF 3.557

Effects of Solid Precipitation and Surface Corrosion on the Adhesion Strengths of Sintered Hydrate Deposits on Pipe Walls

Chenwei Liu,Xu Zeng,Ci Yan,Chenru Zhou,Mingzhong Li,Zhiyuan Wang

A hydrate directly growing and sintering on a pipe wall is an important hydrate deposition case that has been relatively unexplored. In the present study, the adhesion strengths of a sintered cyclopentane (CyC5) hydrate deposit under different solid precipitation and surface corrosion conditions were measured and discussed. It was found that the hydrate adhesion strengths increased by 1.2–1.5× when the soaking time of the carbon steel substrate in a 5 wt % NaCl solution increased from 24 to 72 h, which reduced the water wetting angle from 112 ± 3.5° to 94 ± 3.3°. The wax coating reduced the strength of CyC5 hydrate adhesion by up to nearly 20-fold by reversing the substrate wettability and affecting the hydrate morphology. The measurements performed on scales indicate that calcium carbonate scales strengthen the adhesion strength because of the decrease in the water wetting angle. In addition, honeycomb holes on the surface reduce amplification. Furthermore, settling quartz sand on the wall reduced the adhesion strengths by decreasing the effective sintering area of the hydrate on the underlying base. Finer sand and higher concentrations led to lower strengths. On the basis of the verified linear correlation between the hydrate adhesion strength and the adhesion work of droplets on different substrates and the influence of water conversion during deposition, both an equation and a key constant parameter were obtained to predict the sintered hydrate deposit adhesion strengths on substrates.

CAS / MDL: 14808-60-7
研究领域: 化学工程 · 材料科学
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PROGRESS IN ORGANIC COATINGS · 2023 · IF 6.6

Fabrication of graphene oxide-modified self-healing microcapsules for Cardanol-based epoxy anti-corrosion coatings

Wentao Wu,Liangyong Chu,Santiago J. Garcia,Sybrand van der Zwaag,Ming Li,Liming Shen,Ningzhong Bao

In this paper, graphene oxide (GO) modified microcapsules have been developed for use in self-healing Cardanol-based epoxy anti-corrosion coatings on steel substrates. The microcapsules had a polymethyl methacrylate (PMMA) shell, covered with aminated GO flakes and contained either of the two complementary healing agents mixed with nanosized GO flakes. One set of capsules contained epoxidized nanosized GO and Cardanol-based epoxy resin , while the other contained aminated nanosized GO and Cardanol-based amine curing agent. The microcapsules had a narrow size distribution with a peak value of 4 μm. The Cardanol-based coatings containing various fractions of up to 20 wt% microcapsules in their stoichiometric ratio showed excellent anti-corrosion and self-healing properties. FT-IR, XPS , AFM, and Raman spectroscopy were used to characterize the size and chemical composition of the GO. Optical microscopy and SEM were used for morphological characterization. Double cantilever test upon bulk samples showed an excellent load transfer across the fracture plane after only 1 day curing at room temperature. The anti-corrosion properties of the Cardanol-based coating containing the two-component microcapsules were tested using electrochemical impedance spectroscopy (EIS). It was found that, after 60-day immersion in 3.5 wt% NaCl solution, the low-frequency impedance modulus |Z| 0.01Hz of the Cardanol-based coating containing GO-modified microcapsules was three orders of magnitude higher than that of the systems with capsules without GO. After scratching the coating containing 20 wt% GO-modified microcapsules and exposing it to an aqueous 3.5 wt% NaCl solution, the |Z| 0.01Hz of the Cardanol-based coating returned over a period of 7 days to the original value.

研究领域: 材料科学 · 化学工程
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Frontiers in Materials · 2021 · IF 3.515

Corrosion Performance and Rust Conversion Mechanism of Graphene Modified Epoxy Surface Tolerant Coating

Guo Xiaoping,Xu Hao,Pu Jibin,Yao Chao,Yang Jing,Liu Shuan

A graphene modified epoxy surface tolerant coating was prepared, and the corrosion performance and rust conversion mechanism of the prepared composite coating on rusty carbon steel substrate was investigated. Scanning electron microscope (SEM), X-ray powder diffractometer (XRD), and infrared (IR) spectrum were used to confirmed the iron rust conversion performance by the reaction of phytic acid and rust. electrochemical impedance spectroscopy (EIS), polarization curve, and salt spray test were used to evaluate the corrosion resistance of low surface treatment coatings. Results indicated most of the rust were dissolved and transformed with the reaction of phytic acid and rust on the rusty carbon steel; graphene could effectively improve the compactness and protective performance of the epoxy surface tolerant coating.

研究领域: 材料科学 · 腐蚀与防护
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COLLOIDS AND SURFACES A-PHYSICOCHEMICAL AND ENGINEERING ASPECTS · 2022 · IF 5.518

Durable superhydrophobic silica/epoxy resin coating for the enhanced corrosion protection of steel substrates in high salt and H2S environments

Qiao Zeng,Lei Kang,Jiang Fan,Longfei Song,Shan Wan,Bokai Liao,Xingpeng Guo

A superhydrophobic coating composed of epoxy on the bottom and siloxane-modified silica on the top was prepared by employing the scraping and spraying methods. The superhydrophobic coating possesses excellent mechanical properties, is superhydrophobic (water contact angle, WCA = 164.3°), and has low adhesion. The long-term corrosion resistance of the epoxy coating and the superhydrophobic coating in a 3.5 % NaCl solution and hydrogen sulfide environment was assessed using electrochemical impedance spectroscopy (EIS), polarization curve analysis, immersion testing, and X-ray diffraction (XRD). Test results indicate that the superhydrophobic coating has excellent anti-corrosion capability in an H 2 S environment for 50 days and in a 3.5 % NaCl solution for 60 days. This is of great significance for developing the potential applications of superhydrophobic coatings in H 2 S environments.

研究领域: 材料科学 · 腐蚀工程 · 表面化学
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PROGRESS IN ORGANIC COATINGS · 2020 · IF 4.469

Synthesis and properties of self-crosslinking waterborne polyurethane with side chain for water-based varnish

Zhong Liang,Jiantao Zhu,Fuqiang Li,Zhimin Wu,Yuejin Liu,Di Xiong

In this paper, a series of self-crosslinking waterborne polyurethane (WPU) dispersions with side chain, which is (3-(2-Aminoethyl)aminopropyl)trimethoxysilane (AEAPTMS) as the diamine chain extender, were prepared. The characteristics of WPU with different dosages of AEAPTMS were evaluated, including particle size, crystallinity, surface performance, water resistance and thermal stability. It was demonstrated that AEAPTMS was successfully incorporated into the WPU from Fourier-transform infrared spectroscopy (FT-IR). Once the content of AEAPTMS increased to 5 %, the WPU dispersions became gelatinous. That is, the siloxane groups were hydrolyzed into a cross-linked structure during the emulsification process. The particle size enlarged with the increasing dosage of AEAPTMS in transmission electron microscopy (TEM). The X-ray photoelectron spectroscopy showed that the silane in the cross-linked WPU migrated freely towards the WPU film surface. The addition of AEAPTMS enhanced the tensile strength, hydrophobicity, water resistance and thermal stability of WPU film. Meanwhile, the elongation at break and crystallinity of WPU films were declined. Besides, interestingly, the glass transition temperature of WPU films followed the trend of first rising and then falling. By adding wetting agent, antifoaming agent, adhesion promoter and flatting agent into WPU, the water-based varnish was prepared. The pencil hardness, water resistance, adhesion and anti-adhesion of water-based varnish were best in the application on the stainless steel substrate when the WPU sample was Si-WPU-3.

CAS / MDL: 4767-03-7
研究领域: 高分子科学 · 材料科学 · 表面化学 · 涂料技术
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