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Journal of Macromolecular Science Part A-Pure and Applied Chemistry · 2018 · IF 1.057

Castor oil based hyperbranched urethane acrylates and their performance as UV-curable coatings

Daidong Wei,Bing Liao,Qiwen Yong,Tao Li,Huiyi Wang,Jianheng Huang,Hao Pang

Castor oil (CO) based hyperbranched urethane acrylates (HBUAs), namely C10-IH and C20-IH, were synthesized by modifying the hydroxyl groups of first (C10)- and second (C20)-generation of CO-based hyperbranched polyesters with isocyanate-bearing semi-adducts (IPDI-HEA). Herein, the C10 and C20 polyesters were prepared using the renewable CO as a B3 core molecule and dimethylolpropionic acid as an AB2 monomer via a pseudo-one-pot condensation procedure. For comparison, a CO-based urethane acrylate (CO-IH) was synthesized by directly modifying the hydroxyl groups of CO with IPDI-HEA. The structure-property relationship of the UV-cured films was investigated in detail. Consequently, the number of terminal urethane acrylates greatly influenced their final properties. The tensile strength of the C20-IH based UV-cured sample could be improved by 129% in comparison with the CO-IH based sample, and its pencil hardness reached up to 7H. Furthermore, the chemical resistance tests and the morphology study proved that the C20-IH based UV-cured coatings exhibited excellent chemical stability and superb microstructure. These improvements can be attributed to the unique oligomer architecture that combined the structural features of hyperbranching, castor oil chains and multiple urethane acrylates.

研究领域: 材料科学 · 高分子化学 · 涂料技术 · 化学工程
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PROGRESS IN ORGANIC COATINGS · 2024 · IF 6.5

Sustainable lignin-based powder coatings doped with ZnO displayed excellent UV resistance properties

Zhe Li,Zenghui Tan,Yajun Xu,Wei Wei,Xiaojie Li,Jingcheng Liu

Lignin with increased polyhydroxyl content (LOH) was prepared via a one-pot synthesis using enzymatically hydrolyzed lignin (EHL) as the raw material. The modified structure and hydroxyl content of LOH were analyzed using FT-IR, 1 H NMR, and 31 P NMR. LOH was blended with zinc oxide (ZnO), polyester resin and hydroxyl alkyl amide (HAA) to prepare polyester powder coatings. The anti-UV properties of the coating were significantly enhanced by the addition of LOH and ZnO. The coating exhibits exceptional adhesion, rating at level 0, and achieves a pencil hardness of 7H. The gel time for the coating is 195 s, and it has a 5-degree Celsius increase in melting temperature, which greatly enhances its storage stability. Considering a range of factors, the formula LOH7.5 % has been identified as the optimal composition. The results of this study demonstrate an easy approach to developing sustainable lignin-based powder coatings with excellent properties.

研究领域: 材料科学 · 化学工程 · 环境科学
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JOURNAL OF APPLIED POLYMER SCIENCE · 2020 ·Vol. 137 ·期 36 ·49054 · IF 2.52

Facile synthesis of a castor oil-based hyperbranched acrylate oligomer and its application in UV-curable coatings

Daidong Wei,Xiaomei Huang,Juanjuan Zeng,Shuling Deng,Jinghui Xu

Fabrication and performance of the castor oil (CO)-based hyperbranched acrylate (C20AA) UV-curable coatings are highlighted in this work. Herein, C20AA was obtained through a facile reaction of a castor oil-based hyperbranched polyol (C20) with acrylic acid. FT-IR and 1 H NMR spectra confirmed the synthesis of the target C20AA. Subsequently, the as-prepared C20AA was employed for crosslinking a commercialized linear polyurethane acrylate (PUA) UV-curable oligomer. Specifically, by varying the content of C20AA over the range of 0, 20, 40, and 60 wt%, a series of UV-curable coatings were prepared and coded as C20AA-0, C20AA-20, C20AA-40, and C20AA-60, respectively, which were further cured under UV irradiation. The effect of C20AA loadings on the UV-curing efficiency and final polymer performance were investigated. Consequently, the tensile strength, Shore D hardness, pencil hardness, gel content, water resistance, and glass-transition temperature of the UV-cured coatings were greatly improved upon the addition of C20AA. Impressively, with the incorporation of 40 wt% C20AA, the resultant UV-cured coating exhibited highest double bond conversion, superior chemical resistance, and good flexibility. Additionally, all of the coatings showed outstanding transparency and good surface microstructures.

研究领域: 材料科学 · 聚合物化学 · 涂层技术
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SOLAR ENERGY MATERIALS AND SOLAR CELLS · 2024 · IF 6.3

Mechanically robust and self-cleaning antireflective coatings for photovoltaic modules

Sijia Jin,Shengxuan Wang,Hailong Feng,Haiyan He,Mianji Huang,Shengli Jin,Deren Yang,Lei Wang

As the conversion efficiency of solar cells approaches its theoretical upper limit, the importance of photon management in enhancing photovoltaic modules performance becomes paramount. One promising approach involves the application of antireflective coatings to the surface of the photovoltaic glass to improve its transmittance. However, balancing mechanical durability, self-cleaning characteristics, and optical performance for photovoltaic applications remains challenging. This study focuses on synthesizing a composite coating through the sol-gel method, aiming to achieve high optical transmittance and superior mechanical properties. Hollow silica nanoparticles (HSN) are employed to achieve a reduced refractive index , while a composite sol of zirconium dioxide (ZrO 2 ) and titania (TiO 2 ) is utilized to enhance mechanical strength and hydrophilicity. The prepared composite coatings demonstrate notable improvements, with the photovoltaic transmittance ( T PV ) increasing from 88.31 % to 94.03 % in the 300–1100 nm wavelength range, with peak transmittance reaching 98.01 %. Additionally, the coatings exhibited a pencil hardness rating of 3H alongside exceptional abrasion resistance, affirming their potential for enduring practical deployment. When compared to uncoated glass, modules integrated with these composite coatings showed a significant increase in short-circuit current density ( J SC ) by 1.28 mA cm -2 and in photoelectric conversion efficiency (PCE) by 0.70 %. These results highlight the composite coatings' capacity to enhance the conversion efficiency of photovoltaic modules significantly. By attempting to prepare anti reflective coatings with high mechanical strength and self-cleaning properties, this study is expected to make a valuable contribution to the advancement of sustainable and durable solar cell technology.

CAS / MDL: 23519-77-9
研究领域: 材料科学 · 太阳能 · 纳米技术 · 涂层技术
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PROGRESS IN ORGANIC COATINGS · 2019 · IF 3.42

Study on waterborne acrylate coatings modified with biomass silicon

Shiwei Guo,Di Wang,Junyou Shi,Xiu Li,Bin Feng,Linlong Meng,Zhaoyu Cai,Haoke Qiu,Shuangying Wei

Silica that originated from the calcination of rice husks, which is a source of biomass silicon, was added as a reinforcing agent to waterborne polyacrylate wood coatings to improve their coating performance, and especially their mechanical properties. The morphology of the rice-husk ash, aggregation and dispersion of modified silica in the polyacrylate emulsion and the surface roughness of the coating on wood were characterized by scanning electron microscopy, transmission electron microscopy and atomic force microscopy. The film mechanical properties and performance were investigated. The rice-husk ash calcined at 650 °C exhibited a particle size of 5–20 μm. Silica modified by silane coupling agent KH-570 was dispersed in waterborne acrylate coatings with a submicron scale. For a 2 wt% modified silica loading, the surface roughness of the coating on wood was influenced slightly and the elongation at break, the tensile strength, the elastic modulus, and the pencil hardness of the polyacrylate film were 303.06%, 48.673 MPa, 6.672 MPa and 2H level, respectively. The adhesion strength was enhanced significantly to level 0 with an increase in modified silica loading. The changes of film abrasion loss and gloss for the five groups are not obvious. The silica-modified coating exhibited slightly hydrophobic properties and a better lipophilicity. This paper provides a feasible route for the value-added utilization of rice husk.

研究领域: 材料科学 · 涂料技术 · 生物质利用 · 表面化学
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PROGRESS IN ORGANIC COATINGS · 2023 · IF 6.6

Free-standing interpenetrating PVA-PEGDA films with excellent antifogging performance and mechanical robustness

Xiuxian Gu,Junhui He,Xiaochun Hu

Robust antifogging films have significant potential for a wide range of applications on the surfaces of transparent materials. Nevertheless, currently either their preparation methods are complex or their mechanical properties such as hardness, wear, scrub and water resistance are yet to be improved before they can be applied in practical applications. In this work, we have developed a facile room temperature approach to fabricating free-standing films of excellent antifogging properties and mechanical robustness. Glutaraldehyde (GA) was used to cross-link polyvinyl alcohol (PVA) and ultraviolet (UV) light was applied to initiate polymerization of poly (ethylene glycol) diacrylate (PEGDA), leading to robust interpenetrating networks (IPN). The films also had excellent mechanical properties with pencil hardness up to 8H, Taber wear-resistance up to 10,000 cycles, and sponge scrub resistance up to 300 cycles. The tensile strength and tearing strength of films reached as high as 100 MPa and 700 kN/m, respectively, much higher than those of free-standing films reported so far. This approach may hold great potential for broad application on various substrates, particularly those with low glass transition temperatures (e.g., transparent plastic films). It may expand the possibilities for future applications of free-standing antifogging films for screens, optical lenses and so on.

CAS / MDL: 9002-89-5
研究领域: 材料科学 · 聚合物化学 · 表面工程
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PROGRESS IN ORGANIC COATINGS · 2019 · IF 3.42

Fabrication of castor oil-based hyperbranched urethane acrylate UV-curable coatings via thiol-ene click reactions

Daidong Wei,Bing Liao,Jianheng Huang,Min Zhang,Hao Pang

Thiol-ene click reactions are more oxygen tolerant alternative to the conventional (meth)acrylate chemistry that is frequently used for the rapid production of photopolymerized networks with numerous desirable properties. To attain a high curing efficiency while maintaining the advantages of thiol-ene systems, a castor oil-based hyperbranched urethane acrylate was employed in this work as a primary oligomer for UV-curable coating formulation. Subsequently, a tetrathiol monomer (PETMP) was introduced into the coating formulation to obtain a thiol-ene system. The effects of PETMP loadings on the UV-curing kinetics and final polymer properties were systematically investigated. Consequently, thiol-ene based films with excellent flexibility and water resistance were obtained as a result of the high efficient thiol-ene photopolymerization. The double bond conversion of the thiol-ene system was found to increase with the addition of more PETMP. Impressively, with the incorporation of 5 wt% PETMP, the resultant UV-cured film had the best acid resistance and exhibited a double bond conversion of 93.6%, a pencil hardness of 6H, a water absorption of 0.76%. Additionally, all of the prepared films were completely transparent and possessed good microstructures. These thiol-ene based films may provide insight into the preparation of high-performance UV-curable coatings with excellent flexibility.

研究领域: 材料科学 · 高分子化学 · 涂料技术
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PROGRESS IN ORGANIC COATINGS · 2024 · IF 6.5

Transparent, robust, and anti-fingerprint silicone coating with a three-dimensional cross-linked network enabled by hydrosilylation reaction

Ruixing Gu,Xiao Li,Hao-Yang Mi,Jian Han,Chongzhao Zhang,Chuntai Liu,Changyu Shen

Silicone coatings with anti-smudge, anti-fingerprint, abrasion resistance, and ultraviolet (UV) resistance properties are increasingly demanded for touch screens as the development of artificial intelligence and human-computer interaction interfaces. Herein, a transparent, robust, and self-cleaning silicone coating was developed by incorporating cage-like structures and long carbon chains into a 3D cross-linked network via the rational combination of polymethylhydrosiloxane (PMHS), PSS-Octavinyl substituted (VPOSS), lauryl acrylate (LA), and 1,2-epoxy-4-vinylcyclohexane (EVCH) through hydrosilylation reaction with the presence of Karstedt catalysts. After introducing sealed diphenyliodonium phosphate (I-200), the silicone coating (PVLE-I-200) demonstrated excellent pencil hardness, anti-smudge, and abrasion resistance, and its average transmittance of visible light reached about 92 %. Owing to the low surface energy carbon chains, the coating showed amphiphobic properties and excellent anti-fingerprint property. The binding between cyclohexyl epoxy and glass substrate contributed to the high adhesion of the coating, which remained nearly intact and slightly reduced surface wettability after 500 friction cycles of sandpaper. In addition, the PVLE-I-200 coating demonstrated UV resistance which could withstand 200 h of UV irradiation attributed to the cage-like structure of VPOSS. The functional silicone coating provides insights into the development of environmentally friendly coatings for touch screens with high transparency, abrasion resistance, anti-smudge, and anti-fingerprint properties.

研究领域: 材料科学 · 化学工程 · 表面涂层 · 聚合物化学
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