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APPLIED CATALYSIS B-ENVIRONMENTAL · 2025 · IF 21.1

Tailoring the triple-phase microenvironment for kinetically matched C-N coupling in urea electrosynthesis

Yuhou Pei,Di Li,Yufeng Pei,Zongmiao Li,Yuting Liu,Xiang Ling,Yingying Lu,Bing Zhang

Urea synthesis by co-electroreduction of CO 2 and nitrate provides a promising strategy for sustainable fertilizer production. Despite advances in catalyst exploration, it is of significance to figure out the microenvironment on the electrode interface toward the kinetically matched C-N coupling. Here, we fabricated a hydrophobic triple-phase catalytic interface through a simply blending of commercial CuZn alloy and polytetrafluoroethylene (PTFE) particles for proof of concept. Incorporating PTFE boosted the Faradaic efficiency of urea from 8 % to 49 % and tripled the urea production rate. Kinetics and in-situ spectra studies reveal that hydrophobicity slows the proton/electron transfer during nitrate reduction, accelerates CO₂ diffusion at the triple-phase interface, and preserves high-valent asymmetric adsorption sites. This synergy extends the lifetime and surface coverage of critical C-/N-intermediates, and thus kinetically-matched asymmetric C-N coupling.

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