Mengyu Lin,Jialiang Zhang,Chengjun Xu,Yongqiang Chen,Chengyan Wang
Recycling of spent lithium-ion batteries (LIBs) has become urgently imperative to address global environmental issues and achieve sustainable development of new energy industries. Prioritizing lithium and aluminum leaching is an ideal path for recovering lithium efficiently from spent LFP and preparing high-purity battery-grade FePO 4 . Here, a novel ferric ions-assisted air oxidation method was proposed for the simultaneous leaching of Li and Al. Fe 3+ was ingeniously introduced playing two roles: acting as a catalyst for air oxidation and leaching aluminum. 98.8% Li and 95.2% Al are selectively leached under optimal conditions. The thermodynamic analysis indicated that the displacement reaction between Al and Fe 3+ dominates the leaching of Al. Furthermore, Cl − can promote the leaching of Al by forming a stable complex [AlCl 4 ] − with Al 3+ . The reaction course and mechanism were clarified by various characterizations, which indicate that the successful selective leaching of lithium does not destroy the original structure of LFP and the presence of carbon coatings. A cycling process was proposed for enriching the Li + concentration and reusing Fe 3+ , and then Li 2 CO 3 with a purity of 99wt.% was successfully prepared. This method demonstrates excellent economic efficiency and environmental friendliness, thus providing a sustainable and low-carbon recycling route for the spent LFP industry.
Some key parameters of supports such as porosity, pore shape and size are of great importance for fabrication and performance of zeolite membranes. In this study, we fabricated millimetre-thick, self-standing electrospun ceramic nanofibre mats and employed them as a novel support for zeolite membranes. The nanofibre mats were prepared by electrospinning a halloysite nanotubes/polyvinyl pyrrolidone composite followed by a programmed sintering process. The interwoven nanofibre mats possess up to 80% porosity, narrow pore size distribution, low pore tortuosity and highly interconnected pore structure. Compared with the commercial α-Al2O3 supports prepared by powder compaction and sintering, the halloysite nanotube-based mats (HNMs) show higher flux, better adsorption of zeolite seeds, adhesion of zeolite membranes and lower Al leaching. Four types of zeolite membranes supported on HNMs have been successfully synthesized with either in situ crystallization or a secondary growth method, demonstrating good universality of HNMs for supporting zeolite membranes.