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SEPARATION AND PURIFICATION TECHNOLOGY · 2021 · IF 7.312

Facile synthesis MnCo2O4 modifying PbO2 composite electrode with enhanced OER electrocatalytic activity for zinc electrowinning

Xuanbing Wang,Junli Wang,Wenhao Jiang,Chen Chen,Bohao Yu,Ruidong Xu

In industrial zinc electrowinning, the anodic oxygen evolution reaction (OER) has sluggish kinetics leading to ultrahigh overpotential and energy consumption. Herein, a sandwich-like MnCo 2 O 4 modifying PbO 2 composite electrode was fabricated via chemical-bath-deposition and electrodeposition. Consequently, the synthesized PbO 2 electrode exhibits low Tafel slope of 0.17 V per decade and an operating potential of 1.68 V vs. SCE for 500 A m −2 in a simulated solution containing 150 g L −1 H 2 SO 4 and 50 g L −1 Zn 2+ . Compared with traditional Pb-0.76Ag alloy, the overpotential at 500 A m −2 decreased by 357 mV, which ascribe to the incorporation of MnCo 2 O 4 minoring crystal grain size and charge transfer resistance and enlarging active surface area. Furthermore, the composite electrode shows robust durability as long as 95 h at 15,000 A m −2 in 0.5 M H 2 SO 4 electrolyte. Hence, this study offers a facile synthesis route to prepare composite electrodes for zinc electrowinning and provides deep insight into the relationship among modifying substances, microstructures, and electrocatalytic activity.

研究领域: 材料科学 · 电化学
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JOURNAL OF ALLOYS AND COMPOUNDS · 2024 · IF 5.8

Constructing a multilayered film βPbO2ZrO2 electrode for energy-efficient zinc electrowinning

Jianqiang Ye,Buming Chen,Shixing Wang

The zinc electrowinning process demands considerable energy, prompting the quest for energy-efficient solutions to curtail costs. Hence, the development of energy-saving anode materials for zinc hydrometallurgy is an important issue. Herein, multilayered PbO 2 film materials were prepared through thermal decomposition and composite electrodeposition, yielding a new PbO 2 –ZrO 2 electrode featuring ZrO 2 particles as the second phase for energy-saving zinc electrowinning. The introduction of ZrO 2 leads to reduced PbO 2 crystal size, heightened the specific surface area of the electrode, and preferential growth of crystal planes. Electrochemical tests underscore that the PbO 2 –ZrO 2 electrode manifests a reduced charge-transfer resistance ( R ct ) and overpotential alongside a 46.15 % extension in service life compared to the pure PbO 2 electrode. Simulated zinc electrowinning experiment affirms PbO 2 –ZrO 2 electrode has a 3.63 % surge in the current efficiency and a substantial 244.61 kWh/t reduction in energy consumption relative to the traditional Pb–0.6wt%Ag anode. This study provides a strategic framework for designing and developing cost-efficient, cost-effective anode materials, promoting advancements in energy conservation and consumption reduction within zinc electrowinning processes.

CAS / MDL: 1314-23-4
研究领域: 材料科学 · 电化学工程
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HYDROMETALLURGY · 2020 · IF 3.338

Facile one-step synthesis of a Co3O4- and CNT-doped 3D-Ti/PbO2 electrode with a high surface for zinc electrowinning

Xuanbing Wang,Ruidong Xu,Suyang Feng,Chen Chen,Buming Chen

In this paper, a Co 3 O 4 - and CNT-doped 3D PbO 2 electrode was fabricated through galvanostatic electrodeposition in a Pb(Ac) 2 -NH 2 SO 3 H solution, and the electrochemical properties were systematically investigated in a zinc electrolyte. The XRD results show that the deposit is a mixture of an α + β phase (a dominant β-PbO 2 phase with a minor α-PbO 2 phase present), and the SEM images show that Co 3 O 4 and CNT have been simultaneously deposited with PbO 2 . The 3D-Ti/PbO 2 -(4 g·L −1 ) Co 3 O 4 -(0.4 g·L −1 ) CNT electrode exhibits a voltammetric charge 5 times larger than that of the 3D-Ti/PbO 2 electrode, which indicates outstanding electrocatalytic activity. The oxygen evolution reaction overpotential and cell voltage are only 394 mV and 3.74 V at 500 A∙m −2 , respectively. In addition, the obtained electrode showed a high current efficiency of 95.3% and a service life of 26 h under a current density of 20,000 A∙m −2 . Hence, this study offers a facial synthesis route to prepare composite electrodes for zinc electrowinning and provides deep insight into the relationship among doping substances, microstructures and electrocatalytic activity.

研究领域: 材料科学 · 电化学
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HYDROMETALLURGY · 2020 · IF 3.338

Electrochemical characteristics of Co3O4-doped β-PbO2 composite anodes used in long-period zinc electrowinning

Shiwei He,Ruidong Xu,Li Sun,Youqi Fan,Zhuo Zhao,Huan Liu,Huihong Lv

In this study, a new anode based on Pb-0.3%Ag/α-PbO 2 /β-PbO 2 -Co 3 O 4 composite is proposed and its performance is compared with that of the traditional Pb-1wt%Ag anode during long-term zinc electrowinning . The electrocatalytic activity of the new anode for the oxygen evolution reaction (OER) initially decreased and then gradually increased, which was attributed to the phase transition occurring at the surface of the anode, and its corrosion resistance was gradually improved with the progress of electrowinning. Further, the electrochemical characteristics, cell voltage , current efficiency , and energy consumption of the two anodes were evaluated after 16 days of electrowinning. The OER electrocatalytic activity and corrosion resistance of the new anode were observed to be higher than those of the traditional anode. In addition, the cell voltage and power consumption of the new anode were significantly lower than those of the traditional anode. Furthermore, compared to the traditional anode, the energy consumption for producing 1 t of zinc was reduced by 358.13 kWh based on the new anode.

研究领域: 电化学 · 材料科学 · 冶金工程
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CHEMICAL ENGINEERING SCIENCE · 2024 · IF 4.1

La-doped MnCo2O4.5 modified Ti/SnO2-Sb2O4/PbO2 anode for enhancing the electrochemical performance in zinc electrowinning

Tianyang Liu,Junli Wang,Xuanbing Wang,Jinlong Wei,Xiaoning Tong,Shengyou Su,Ju Zhang,Yuantao Yang,Ruidong Xu,Linjing Yang

The traditional Pb-Ag anodes used in zinc electrowinning exhibit high overpotential for oxygen evolution reaction (OER) and poor mechanical strength, leading to high energy consumption. To overcome the shortcomings, Ti/SnO 2 -Sb 2 O 4 /PbO 2 -La-doped MnCo 2 O 4.5 composite anode was prepared by this work. It demonstrated enhanced electrochemical performance, requiring 565 mV to reach the benchmark current density of 50 mA cm −2 , and the Tafel slop of 179.79 mV dec –1 in the acidic media containing 50 g L –1 Zn 2+ and 150 g L –1 H 2 SO 4 . According to the results of XPS, the content of Mn 4+ and Co 3+ increased, which was beneficial to promote the OER catalytic activity of the electrode. The current efficiency was improved by 1.7 % compared with traditional Pb-0.76 % Ag anode, resulting in a significant reduction in energy consumption of 477.46 kW∙h for producing one ton of zinc. Moreover, the Ti/SnO 2 -Sb 2 O 4 /PbO 2 -La-doped MnCo 2 O 4.5 anode showed excellent corrosion resistance, and the accelerated service time was extended to 50 h at 2 A cm −2 . The service life of the electrode was extended thanks to the introduction of the intermediate layer and La-doped MnCo 2 O 4.5 powder. Therefore, this work provided a novel strategy to prepare the anodes with enhanced electrochemical performance applied in zinc electrowinning and other aspects.

研究领域: 材料科学 · 电化学工程
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