Journal of Environmental Chemical Engineering
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2025
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IF 7.2
Guowei Chen,Minghui Qiu,Wei Ke,Xianfu Chen,Yiqun Fan
Membrane technology is an efficient approach for separation of polyvinyl alcohol (PVA)-starch desizing wastewater. However, fouling caused by complex components remains a challenge in industrial-scale applications, leading to reduced flux and frequent chemical cleaning. Here, we utilize PVA components in wastewater to form a self-forming dynamic membrane (SFDM) on substrate surface during filtration, thereby improving the anti-fouling properties of the ceramic membrane as well as its retention performance for small molecule starches generated through decomposition in a high temperature and strong alkali system. We investigated the effects of pore sizes in porous ceramic on starch separation performance and dynamic membrane formation in the simulation system of PVA-starch. In an industrial desizing wastewater treatment system, we verify the stability and reproducibility of SFDM technology. The results demonstrate that ceramic membranes with a pore size of 20 nm are conducive to forming complete SFDMs, resulting in an increase in starch retention from 75.6 % to 99.9 %, while maintaining flux at 59 L·m −2 ·h −1 . The removal rates of COD, TOC and turbidity are 76.2 %, 68.3 % and 99.9 %. SFDMs can form quickly and reduce irreversible fouling on ceramic membranes. The use of ceramic-supported PVA SFDM provides valuable insights for applying ultrafiltration technology to complex wastewater.
研究领域:
环境科学
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材料科学
✓ 已验证
产品关联
DOI
高影响因子
Membranes
·
2021
·Vol. 12
·期 1
·8
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IF 4.106
Yunzhao Guo,Wenbo Qi,Kaiyun Fu,Xianfu Chen,Minghui Qiu,Yiqun Fan
Ceramic membrane contactors hold great promise for CO2desorption due to their high mass transfer area as well as the favorable characteristics of ceramic materials to resist harsh operating conditions. In this work, a hydrophobic tubular asymmetric alpha-alumina (α-Al2O3) membrane was prepared by grafting a hexadecyltrimethoxysilane ethanol solution. The hydrophobicity and permeability of the membrane were evaluated in terms of water contact angle and nitrogen (N2) flux. The hydrophobic membrane had a water contact angle of ~132° and N2flux of 0.967 × 10−5mol/(m2∙s∙Pa). CO2desorption from the aqueous monoethanolamine (MEA) solution was conducted through the hydrophobic tubular ceramic membrane contactor. The effects of operating conditions, such as CO2loading, liquid flow rate, liquid temperature and permeate side pressure, on CO2desorption flux were investigated. Moreover, the stability of the membrane was evaluated after the immersion of the ceramic membrane in an MEA solution at 373 K for 30 days. It was found that the hydrophobic α-Al2O3membrane had good stability for CO2desorption from the MEA solution, resulting in a <10% reduction of N2flux compared to the membrane without MEA immersion.Keywords:membrane contactor;carbon dioxide;desorption;ceramic membrane
研究领域:
化学工程
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材料科学
✓ 已验证
产品关联
DOI
PubMed
高影响因子
DESALINATION
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2016
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IF 4.412
Pengli Chen,Xiao Ma,Zhaoxiang Zhong,Feng Zhang,Weihong Xing,Yiqun Fan
Removing mixture salts from dye solutions using membrane technology still need to be improved for high dye rejection and low salt rejection. In this work, ceramic membrane with pore size of 1.5 nm presented a satisfactory desalination of dye solutions containing NaCl and Na 2 SO 4 compared with two commercial organic nanofiltration membrane elements (DK and DL). Effect of salt content, salt type, molar ratio of NaCl and Na 2 SO 4 , dye concentration and pH on performance of ceramic membrane for desalination of Eriochrome black T (EBT) were investigated. The results showed that dye rejection decreased by increasing salt content, dye concentration and solution pH. Compared with dye-NaCl solutions, a relative high flux and low rejection of dye were observed when treating dye-Na 2 SO 4 solutions. For the mixture salt-dye solutions, the flux, which was higher than that for the single salt-dye solutions, first increased then decreased with decreasing C NaCl /C Na2SO4 due to the change of structure of cake layer. Supper-molecule aggregates of EBT formed by hydrogen-bond is mainly responsible for the high rejection of EBT (> 99%) at acid conditions. The rejection of NaCl and Na 2 SO 4 was below 20% and 40%, respectively. These promising results demonstrates that the new ceramic membrane has a potential application in dye purification.
研究领域:
环境科学
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材料科学
✓ 已验证
产品关联
DOI
高影响因子
MOLECULES
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2022
·Vol. 27
·期 3
·1057
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IF 4.927
Kaiyun Fu,Yunzhao Guo,Wenbo Qi,Xianfu Chen,Minghui Qiu,Yiqun Fan
Ceramic membranes have the advantages of high mechanical strength and thermal stability and are promising candidates for membrane distillation. Ceramic membranes are generally designed to have a multilayer structure with different pore sizes to create a high liquid entry pressure and obtain a high permeability. However, these structural characteristics pose significant difficulties in predicting permeate flux in a ceramic membrane contactor for vacuum membrane distillation (VMD). Here, a modeling approach was developed to simulate the VMD process and verified by comparing the simulated results with the experimental data. Furthermore, correlations are proposed to simplify the calculations of permeate flux for VMD using asymmetric ceramic membranes by assuming those multilayers to be an effectively quasi-symmetric layer and by introducing a correction factor. The simulation results indicated that this simplified correlation was effective and enabled a quick estimation of the effect of membrane parameters on permeate flux.Keywords:ceramic membrane;vacuum membrane distillation;permeate flux;modeling
研究领域:
化学工程
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材料科学
✓ 已验证
产品关联
DOI
PubMed
高影响因子
JOURNAL OF MATERIALS SCIENCE
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2023
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IF 4.5
Gao Nengwen,Liu Jing,Wang Xiaoli,Zhang Yu
Lipases are widely used in industry. Free lipases are difficult to recover and have poor stability under operational conditions. Herein, lipases are immobilized onto the methyltrimethoxysilane (MTMS)-modified ceramic membranes (~ 5 nm) with reverse filtration method, and further cross-linking by glutaraldehyde (GA) is used to improve the lipase stability. FTIR and XPS analyses demonstrate the successful immobilization of lipase. The immobilized lipases are used to hydrolyze glycerol triacetate (GT) to fatty acids and glycerol. Under the optimal immobilization conditions (MTMS concentration 0.1 M, lipase immobilization time 80 min, lipase concentration 3 mg/mL, and GA concentration 2%), the loading of lipases reaches 0.24 mg/g. Under the optimal operational conditions (temperature 45 °C, pH 7, pressure 0.2 MPa, GT concentration 0.05 M), the immobilized lipases have the highest catalytic activity of 25 U/mg. Moreover, the thermal and pH stabilities of immobilized lipases are found to be higher than those of the free lipases. In the long-term runs, the immobilized lipases still have 64% of the initial activity after 7 cycles, indicating good reusability. This paper provides a simple process for immobilizing lipase on ceramic membranes. The immobilized lipases have better stability at high temperature and basic environments (pH 7–9), which would have broad applications in lipase-catalyzed reactions. Graphical Abstract
研究领域:
生物化学
·
酶工程
✓ 已验证
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DOI
高影响因子
SEPARATION AND PURIFICATION TECHNOLOGY
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2022
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IF 9.136
Zhaohao Li,Run Qi,Zheng Zhang,Heng Zhang,Haiping Chen,Dan Gao
Condensation is the common mechanism of water intake from gases. Transport membrane condenser is a newly proposed technology to recover water from flue gas based on the mechanism of condensation. Most of the existing heat transfer research on transport membrane condenser focuses on water vapor phase change or fluid convection heat transfer, and there is a lack of research on the thermal conductivity of ceramic membranes. The significance of studying thermal conductivity is to optimize the overall heat transfer performance. The thermal conductivity of alumina ceramic solid materials is not good enough, which can affect the industrial application performance to a certain extent. There is currently a lack of experimental measurements or theoretical calculations to quantitatively characterize the thermal conductivity of ceramic membranes. This affects the optimization of overall heat transfer performance of transport membrane condenser. In this paper, coal fly ash is used as the raw materials to prepare macroporous ceramic membranes. Coal fly ash is a very cheap material. It can greatly reduce the manufacturing cost of transport membrane condenser using coal fly ash to prepare ceramic membranes. The classical theoretical model of thermal conductivity of porous materials is introduced, the calculation and experimental results are compared, and the validity and limitation of the classical models in analyzing the heat transfer problem of transport membrane condenser are discussed. Finally, based on the composite effective medium theory, combining with the experimental results, a modified model is proposed. The modified model reduces the average theoretical error to 7.20%, and enriches the research on the heat transfer theory of transport membrane condenser.
研究领域:
材料科学
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热力学
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环境工程
✓ 已验证
DOI
高影响因子
JOURNAL OF MEMBRANE SCIENCE
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2024
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IF 8.4
Ting Chen,Peng Xu,Minghui Qiu,Xianfu Chen,Zhaoxiang Zhong,Yiqun Fan
The challenge of membrane fouling persistently hinders the advancement of membrane technology . The construction of patterned membrane surfaces is anticipated to mitigate the effects of membrane fouling significantly. In this study, ceramic microfiltration membranes with corrugated patterns were fabricated by 3D printing combined with the dip-coating process. To assess the impact of surface patterning on ceramic membrane performance , we initially compared the pore size and pure water flux between straight and corrugated membrane tubes. Both configurations exhibited similar parameters: a support pore size of approximately 1 μm, a membrane layer pore size of about 110 nm, and a pure water permeance of around 950 L m −2 h −1 ·bar −1 . The corrugated ceramic membranes demonstrated superior anti-fouling properties compared to their straight counterparts during the filtration of nanoparticle suspensions, oil-in-water emulsions, and bacterial suspensions . Specifically, under a nanoparticle suspension concentration of 2000 ppm, a transmembrane pressure of 0.2 MPa, and a flow rate of 1.0 m s −1 , the corrugated membrane achieved a stable flux of approximately 1.7 times greater than that of the straight membrane. Furthermore, we explored the effects of surface patterning on fluid dynamics through numerical simulations. The enhanced turbulence dissipation rate in the patterned membrane tubes suggests increased surface turbulence and an improved capacity to remove contaminants. This research offers novel insights into the development of ceramic membranes with enhanced anti-fouling capabilities for water treatment.
研究领域:
材料科学
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环境工程
✓ 已验证
产品关联
DOI
高影响因子
CERAMICS INTERNATIONAL
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2022
·
IF 5.532
Jiguang Huang,Haiping Chen,Tian Zhou,Run Qi,Heng Zhang
Coal fly ash (CFA) is a promising substitute material in ceramic membrane fabrication to address the high membrane cost issue. However, supports prepared with CFA usually have wide pore size distributions , leading to difficulties in fabricating separation layers. This study focused on overcoming the selectivity-permeability trade-off of membranes based on the CFA support. Five different sizes of alumina powders were adopted to optimize the particle size for separation layer preparation. The membrane prepared using the powder with mean particle size of 1.11 μm under 1150 °C sintering had the best comprehensive performance. The mean pore size was 161 nm and the permeability was 879.71 L/(m 2 ∙h∙bar). Membranes with smaller coating particles had defects because of the particle penetration while membranes with larger particles showed little pore size difference with the support. This work offers opportunities to broaden the application of low-cost CFA membranes.
研究领域:
材料科学
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环境工程
✓ 已验证
产品关联
DOI
高影响因子
JOURNAL OF MEMBRANE SCIENCE
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2021
·
IF 8.742
Ye Zhang,Yong Gao,Peng Wang,Yichen Xu,Zhenming Yang,Jinsong Zhang
Membrane contactors have received considerable attention for extraction due to non-dispersive mass transfer through porous membranes. The past decades have seen the rapid development of organic hollow fiber membrane contactors, but very few studies have explored the applications of inorganic membranes in extraction, possibly due to their high costs. In this work, a novel SiC foam material with a hollow skeleton and microporous strut wall was used as a ceramic membrane contactor (HS-FCMC) for rare earths extraction. The foam's structure was characterized by scanning electron microscopy (SEM), X-ray micro-computed tomography (micro-CT), and mercury intrusion porosimetry (MIP). The flow and concentration fields inside and outside the foam cell were simulated by computational fluid dynamics (CFD), and the mass transfer through the ceramic membrane was analyzed. Based on the nitric acid–Ce 3+ /Pr 3+ –P507–kerosene chemical system, the extraction efficiency of Pr 3+ and Ce 3+ using the HS-FCMC reached 96.13% and 92.86%, respectively. A comparison study with poly tetra fluoroethylene (PTFE) hollow fibers was also conducted. The results indicate that the HS-FCMC is suitable for rare earths extraction due to the multiscale porous structure and chemical stability of the hollow-skeleton SiC foam. This research advances the knowledge of inorganic membrane extraction methods.
研究领域:
化学工程
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材料科学
✓ 已验证
产品关联
DOI
高影响因子
CHEMICAL ENGINEERING RESEARCH & DESIGN
·
2023
·
IF 3.9
Jiguang Huang,Haiping Chen,Jihao Yang,Ziwei Du,Heng Zhang,Zhaohao Li
Transport membrane condenser can efficiently recover water and heat from wet flue gas . Ceramic membrane is the heat and mass transfer medium in the process. However, the relationship between membrane property and the recovery performance is only partially reported based on current research state. This work focuses on the effects of permeability, material, and ceramic particle size of membrane on the water and heat recovery. Membranes were prepared from three different sizes of coal fly ash and an alumina powder. Water and heat recovery performances of the membranes are experimentally compared. Results indicate that increasing membrane permeability improves water and heat recovery because the resistance of heat and mass transfer is reduced. The alumina membrane performs 3–10% more water recovery than the coal fly ash-based membrane while thermal conductivity of the alumina membrane was 11.5 times that of the coal fly ash-based membrane. Increasing ceramic particle size shows two opposite effects on the water and heat recovery, promotion because of the permeability rising, and undermine because of the thermal conductivity reduction. Low-cost membranes with high permeability and high thermal conductivity are recommended in transport membrane condenser application.
研究领域:
环境科学
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材料科学
✓ 已验证
产品关联
DOI
高影响因子
Journal of Environmental Chemical Engineering
·
2021
·
IF 5.909
Qi Shen,DingYu Xing,Feiyun Sun,Wenyi Dong,Wentao Shang,Lingyan Zhao,Zijun Dong
Ceramic membrane bioreactor (CMBR) is an attractive alternative for wastewater treatment , although still subjects to fouling problem. This study facilely modified CM by oxidative polymerization of pyrrole with ionic liquid , to greatly enhance its conductivity and hydrophilic, and to sustainably mitigate fouling in an electric CMBR. Highly conductive ceramic membrane, BVIMBF 4 -CM, was facile obtained involving an ionic liquid 1-vinyl-3-butylimidazolium tetrafluoroborate (BVIMBF 4 ) on the base CM (Base-CM). After simple modification, the electrical resistance of CM was reduced significantly from 1017 Ω/sq to 349 Ω/sq, while its water contact angle decreased from 44.0° to 30.5°. With the assistant of minute electric field, BVIMBF 4 -CM exhibited a high rejection efficiency of over 85% Cu 2+ , 65% Ni 2+ and 93% bovine serum albumin (BSA). The interaction energy analysis verified BVIMBF 4 -CM itself prevent BSA from the membrane surface by the positive total interfacial energy. Meanwhile, the electrophoretic force provided by electric field enhanced the removal efficiency and antifouling capability of the BVIMBF 4 -CM. By using this modified CM to form an E-CMBR, a comparable removal efficiency as the CMBR could be stably obtained, which especially demonstrated significantly anti-fouling performance, as fouling rate decreased by 31.4–43.5%, and the total membrane resistance was only 60.8% of the Base-CM, under a minute electric field of 0.8 V/m. Enhanced hydrophilicity and conductivity of the BVIMBF 4 -CM take major responsible for this stable fouling alleviation in the E-CMBR. The new and facile method for CM modification proposed herein can serve as a reliable effort towards the application of antifouling E-CMBR system in wastewater treatment.
研究领域:
环境科学
·
材料科学
✓ 已验证
DOI
高影响因子
CERAMICS INTERNATIONAL
·
2021
·
IF 4.527
Weiya Zhu,Yang Liu,Kang Guan,Cheng Peng,Jianqing Wu
The support flux was first investigated as a separate influencing factor for its effect on performances of ceramic filtration membranes. Three pre-membranes were prepared by tape-casting and then transfer-coated to supports to form dual-layer ceramic membranes after sintering. Experiments demonstrated that membrane layers with almost the same properties were obtained despite the huge difference in support flux. When the support flux increases from 3.120 to 97.53 m 3 m −2 h −1 , the flux of these three membrane series have increased by 75%, 186% and 228%, respectively. Experimental rules can provide structural design and evaluation from the perspective of permeability. The limit membrane flux of a certain system was derived according to the resistance distribution law of internal membrane structure and the Darcy's theorem. On this basis, a method for designing support flux was proposed. Furthermore, we present a criterion to quickly and easily evaluate the match between the support and the top layer, which is the ratio of membrane resistance to total resistance. Finally, the filtration resistance of penetration caused by suction of membrane particles into the support was measured for the first time, taking the advantage of the transfer-coating method that inherently free of penetration. Our works are expected to deepen the understanding of the ceramic membrane structure and provided guidance for its rational design and optimization.
研究领域:
材料科学
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化学工程
✓ 已验证
产品关联
DOI
高影响因子
危险品化学品经营许可证（带存储）