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ACS Sustainable Chemistry & Engineering · 2017 · IF 5.951

Oxygen Transfer in High Solids Loading and Highly Viscous Lignocellulose Hydrolysates

Weiliang Hou,Lang Li,Jie Bao

High product concentration in aerobic biorefining fermentation requires high lignocellulose feedstock loading. However, the high solids content and the consequent high viscosity of the lignocellulose hydrolysate severely limit oxygen transfer and thus lead to low aerobic fermentation rate. This study first investigates the experimental measurement and the computational fluid dynamics (CFD)-based simulation of oxygen transfer properties in the high solids loading and highly viscous lignocellulose hydrolysates. The oxygen mass transfer coefficients kLa values vary with various biorefining processing parameters. A minimum threshold kLa value was required for aerobic fermentation of glucose oxidation into gluconic acid. The rheological properties of the slurry were experimentally determined, and a CFD model was established for the design of aerobic fermentation bioreactors. The kLa values between the CFD calculation and the experimental determination were in good agreement for the high solids loading and highly viscous hydrolysate slurry. The study provided important information and useful tools for achieving efficient aerobic fermentations in high solids loading and highly viscous lignocellulose hydrolysates. The measured kLa value could be applied to general aerobic fermentation using lignocellulose feedstock.

CAS / MDL: 90-80-2
研究领域: 生物工程 · 发酵工程
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PROPELLANTS EXPLOSIVES PYROTECHNICS · 2023 ·Vol. 48 ·期 9 ·e202300048 · IF 1.8

A novel micromixer for efficient mixing and nano-TATB preparation

Yunyan Guo,Jinqiang Zhou,Shujie Liu,Chongwei An,Jingyu Wang,Bidong Wu

Passive micromixers are widely used in the preparation of ultrafine explosives because of their efficient mixing and necessary safety. A novel passive micromixer was designed to prepare nano-TATB. Computational fluid dynamics (CFD) is used to simulate the opening width (K), fluid velocity and mixing performance of the micromixer. The results show that the proposed micromixer has good mixing performance in the Reynolds number (Re) range of 0.1~100, and its pressure drop less than 28204 Pa at Re=100. A microfluidic recrystallization system was established and nano-TATB was prepared by a new micromixer. The results show that the average particle size of the prepared TATB is 93.12 nm, and the particle size distribution ranges from 43 nm to 151.4 nm. The SEM test shows that TATB has better morphological characteristics. XRD results show that the crystal structure of TATB is consistent with that of raw materials. This study proves that the new micromixer has good mixing effect and the feasibility of preparing nano TATB. It also provides reference for the design of micromixer and refinement of other energetic materials.

研究领域: 化学工程 · 爆炸物合成 · 计算流体力学
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INDUSTRIAL & ENGINEERING CHEMISTRY RESEARCH · 2023 · IF 4.2

Experimental and Numerical Study on the Residence Time Distribution in a Stirred Membrane Reactor

Yuanyuan Hui,Xin Feng,Xiaoxia Duan,Zai-Sha Mao,Chao Yang

The residence time distribution (RTD) of a reactor is a key factor related to the actual reaction time of reactants, by which the mixing in a reactor can be judged indirectly. Though many efforts have been made to study RTD in stirred tank reactors (STs) or membrane modules, research on RTD in a stirred membrane reactor (SMR) is still lacking. For this purpose, we investigated the influence of operating conditions on mixing in the SMR through experiments, obtained non-ideal mixing region by mathematical model fitting, and analyzed the flow field combined with CFD simulation. The critical value of the ratio of the discharge of impeller to the flow rate is 13.13 designed to reach ideal mixing in the SMR and that of the ratio of the mean residence time to the mixing time is 10 correspondingly. In addition, the RTD is independent of membrane permeability resistance.

CAS / MDL: 7647-14-5
研究领域: 化学工程 · 反应器工程 · 流体力学
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Catalysts · 2025 ·Vol. 15 ·期 9 ·798 · IF 4

Flow Field Structure Optimization and Inlet Parameters in Tubular Photocatalytic Reactors: A CFD-Based Study

Zhiyong Fang,Lizhe Ma,Jieli Duan,Kefu Zhu,Xiangshu Zhang,Zhou Yang

The internal flow field and hydrodynamic properties of a photocatalytic reactor are crucial for the enhancement of degradation performance. In this study, TiO2films were loaded on the surface of quartz glass tubes and activated with UV-LEDs. Combining the degradation experiments with computational fluid dynamics (CFD) numerical simulations, the regulation laws of film surface area, flow field configuration, ratio of film surface area to solution volume (S/V), inlet flow rate and diameter on the reaction process were systematically evaluated. The results showed that the film surface area was positively correlated with the degradation efficiency of tetracycline hydrochloride (TCH). The degradation rate of TCH ranged between 32.15% and 64.83% in 12 equal film area flow field configurations. It was further found that the S/V value was positively correlated with the degradation efficiency only for the same flow field configuration, and the degradation rate of TCH was enhanced by 32.73% when the S/V value was increased from 0.018 m−1to 0.034 m−1. In addition, as the flow rate increases, the optimal inlet diameter increases accordingly (10, 25, 40, 55, and 70 mL/min corresponded to 10, 15, 20, 20, and 25 mm, respectively). The optimum structural parameters of the reactor were determined as follows: inlet flow rate of 10 mL/min, inlet diameter of 10 mm, flow field configuration type b, S/V value of 0.034 m−1, and height of 450 mm. The degradation rate of TCH under these conditions was 96.34%. The relationship between the film-reactor flow field and degradation efficiency of the photocatalytic reactor established in this study provides a reference for optimizing the design of tubular catalytic reactors.

研究领域: 环境工程 · 化学反应工程 · 计算流体力学(CFD) · 光催化 · 反应器设计与优化
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