CERAMICS INTERNATIONAL
·
2019
·
IF 3.45
Wenqi Yang,Fuxing Ye,Shuai Yan,Lei Guo
The corrosion of YSZ TBCs attacked by calcium–magnesium–aluminosilicate (CMAS) is a serious problem. Yttrium tantalite (YTaO 4 ), a new kind of potential thermal barrier ceramic material, was expected to replace the YSZ to manufacture the TBCs because of its great thermophysical characteristics. In this study, porous YTaO 4 ceramic pellets, instead of actual TBCs, were used to investigate the CMAS corrosion resistance at 1250 °C. Results indicated that CMAS couldn't cover the whole surface of YTaO 4 pellets homogeneously because of low wettability between liquid CMAS and YTaO 4 , in addition, there was almost no reaction layer after 4 h reaction. The XRD results showed that M-YTaO 4 , M′-YTaO 4 , Ca 2 Ta 2 O 7 and Y 2 Si 2 O 7 were the main four phases after reaction and there was no phase containing the elements of Mg and Al. Compared with YSZ TBCs, this new kind of potential thermal barrier ceramic material showed well resistance to CMAS corrosion.
研究领域:
材料科学
·
陶瓷工程
✓ 已验证
产品关联
DOI
高影响因子
SURFACE & COATINGS TECHNOLOGY
·
2025
·
IF 6.1
Ziyu Chen,Yixin Xiao,Yuancheng Li,Haizhong Zheng,Guifa Li,Yongxiang Geng,Peifeng Zhou,Xin Wang
Hydrophobic surfaces are pivotal for self-cleaning, anti-icing, and corrosion resistance. Developing hydrophobic LaYbZrCeO 7 thermal barrier coating (TBC) offers an effective strategy to mitigate adhesion and corrosion induced by molten CMAS. In this paper, a periodic tip array with an average diameter of 100 μm and height of 45 μm was fabricated on LaYbZrCeO 7 TBC using femtosecond laser processing. Compared to the original coating, the periodic tip array increased non-polar C C bonds by 14.35 % and decreased polar C-O-C, O-C=O, and -OH bonds by 7.26 %, 7.09 %, and 19.66 %, respectively, thereby reducing the surface polarity. Additionally, droplets form a “solid-gas-liquid” three-phase contact with the periodic tip array, reducing solid-liquid interaction and enhancing hydrophobicity. The average contact angles on the LaYbZrCeO 7 tip array and original coating were 145.2° and 58.4°, respectively, demonstrating the array's hydrophobicity. In addition, the contact angle between the periodic tip array and molten CMAS is 59.6°, which is significantly higher than the original coating's 19.6°.These results offer novel insights into enhancing the resistance of LaYbZrCeO 7 TBC against adhesion and corrosion from molten CMAS.
研究领域:
材料科学
·
表面工程
✓ 已验证
产品关联
DOI
高影响因子
CERAMICS INTERNATIONAL
·
2021
·
IF 4.527
Wenqi Yang,Fuxing Ye
Because the CMAS corrosion and phase transformation at elevated temperatures above 1250 °C have limited the applications of traditional YSZ , the design of novel thermal barrier materials is a hotspot. GdTaO 4 is considered as a type of potential novel thermal barrier material owing to its low thermal conductivity . In this study, the mechanical and thermal properties, CMAS corrosion resistance , and the wettability of the GdTaO 4 were studied and compared with that of YSZ. The results show that the coefficient of thermal expansion and hardness of GdTaO 4 are 14.1 × 10 −6 K −1 (1350 °C) and 534.2 Hv 0.3 respectively. The thickness of CMAS reaction layer of GdTaO 4 is ~30.8 μm after 24 h reaction at 1350 °C, which is thinner than that of YSZ. After corrosion reaction, the CMAS glass aggregated instead of completely disappearing or continuously extending over the surface of GdTaO 4 . The main reaction product is Ca 2 Ta 2 O 7 , and the anorthite phase may not be detected, which is similar to YTaO 4 . By comparison, the dense substrate of YSZ became porous and CMAS glass has disappeared after 10 h. CMAS corrosion at 1350 °C. The on-line contact angle results show that the wettability of CMAS on GdTaO 4 is worse than that on YSZ at 1350 °C, while the opposite of the work of adhesion, which indicates that GdTaO 4 can remove liquid CMAS more easily than YSZ TBCs during the service. Furthermore, the corrosion depth and areas of GdTaO 4 are smaller than those of YSZ in the same situation. These findings suggest that GdTaO 4 possesses better high-temperature properties and CMAS corrosion resistance than YSZ as a kind of potential of thermal barrier material.
研究领域:
材料科学
·
高温材料
·
腐蚀科学
✓ 已验证
DOI
高影响因子
CERAMICS INTERNATIONAL
·
2023
·
IF 5.2
Chenglu Lian,Zhihua Long,Wei Qian,Zhichen Guan,Kun Huo,Yinqun Hua,Jie Cai
Thermal barrier coating materials play a crucial role ensuring the efficient and stable operation of gas turbines. The thermophysical and mechanical properties of GZ 1-x -GT x (x = 0, 0.1, 0.3, 0.5) composite ceramics, as well as the corrosion resistance properties against calcium magnesium aluminum silicate (CMAS) at 1250 °C, were investigated. The results indicated that the overall properties of Gd 2 Zr 2 O 7 -GdTaO 4 composite ceramics significantly improved with an increase in the second phase GdTaO 4 content. Among all the ceramics designed, GZ 0.5 -GT 0.5 exhibited the lowest thermal conductivity (0.920 W m −1 K −1 at 800 °C) and the highest fracture toughness (2.02 MPa m 1/2 ). Additionally, the molten CMAS interacted with the Gd 2 Zr 2 O 7 -GdTaO 4 composite ceramics, forming a dense apatite layer, which positively contributed to inhibiting CMAS infiltration. Considering its excellent thermal, mechanical, and corrosion resistance properties, Gd 2 Zr 2 O 7 -GdTaO 4 composite ceramics are considered a promising material for thermal barrier coatings.
研究领域:
材料科学
·
能源工程
✓ 已验证
产品关联
DOI
高影响因子
CERAMICS INTERNATIONAL
·
2023
·
IF 5.2
Wenyuan Ma,Yubo Luo,Zheng Ma,Chengjun Li,Yongxin Qian,Wang Li,Tianshun Xiong,Zheng Wang,Xin Li,Qinghui Jiang,Guanchun Wang,Junyou Yang
Herein, five new La 2 Zr 2 O 7 based high-entropy ceramic materials, such as (La 0.2 Ce 0.2 Gd 0.2 Y 0.2 Er 0.2 ) 2 Zr 2 O 7 , (La 0.2 Ce 0.2 Gd 0.2 Er 0.2 Sm 0.2 ) 2 Zr 2 O 7 , (La 0.2 Gd 0.2 Y 0.2 Er 0.2 Sm 0.2 ) 2 Zr 2 O 7 , (La 0.2 Ce 0.2 Y 0.2 Er 0.2 Sm 0.2 ) 2 Zr 2 O 7 , (La 0.2 Ce 0.2 Gd 0.2 Y 0.2 Sm 0.2 ) 2 Zr 2 O 7 ), were synthesized using a sol-gel and high-temperature sintering (1000 °C) method. The spark plasma sintered (SPS) (La 0.2 Ce 0.2 Gd 0.2 Er 0.2 Sm 0.2 ) 2 Zr 2 O 7 pellet shows a low thermal conductivity of 1.33 W m -1 K -1 at 773 K, and it also exhibits better CaO–MgO–Al 2 O 3 –SiO 2 corrosion resistance than that of Y 2 O 3 stabilized ZrO 2 . It shows that (La 0.2 Ce 0.2 Gd 0.2 Er 0.2 Sm 0.2 ) 2 Zr 2 O 7 has a promising application potential as a thermal barrier coating .
研究领域:
材料科学
·
能源工程
✓ 已验证
DOI
高影响因子
CERAMICS INTERNATIONAL
·
2023
·
IF 5.2
Pengsen Zhao,Haizhong Zheng,Guifa Li,Yongxiang Geng,Yixin Xiao,Hongbo Guo,Ping Peng
The CaO–MgO–Al 2 O 3 –SiO 2 (CMAS) corrosion resistance of La 3+ -Yb 3+ -Ce 4+ co-doped ZrO 2 (LYZC) ceramic was systematically discussed via experiment and first-principles calculation. Results demonstrate that at the CMAS/RE-ZrO 2 interface, RE is dissolved in molten CMAS to form some RE-apatite particles, which effectively inhibits CMAS penetration. Compared with La 3+ doped ZrO 2 (LZ), LYZC owns a better ability to maintain the coating microstructure under CMAS corroded, which is conducive to alleviating CMAS penetration. This conclusion is also confirmed by the low diffusion coefficients ( D ) of RE and Zr in CMAS/LYZC(111), which are only 2.305–5.556 × 10 −8 m/s and 2.694–3.421 × 10 −8 m/s, respectively. Furthermore, the small electrostatic potential difference (Δ V = 1.578–1.654 eV) of the CMAS/LYZC(111) terminal layer suggests that molten CMAS does not easily adhere to the LYZC surface.
研究领域:
材料科学
·
理论计算
✓ 已验证
产品关联
DOI
高影响因子
JOURNAL OF THE EUROPEAN CERAMIC SOCIETY
·
2024
·
IF 5.8
Yi-fei Tang,Kun-peng Lin,Guo-xiang Zhou,Zhi-hua Yang,Feng-nian Zhang,Zhe Zhao,Yan-zhao Zhang,De-chang Jia,Yu Zhou
High entropy ceramics are considered as promising materials for thermal barrier coatings due to phonon scattering caused by lattice distortion. In this study, perovskite high-entropy ceramics (Ba 0.5 Sr 0.5 )(Ti 0.25 Zr 0.25 Hf 0.25 Sn 0.25 )O 3 (BSTZHS) were successfully prepared by dramatically increasing the conformational entropy of ceramics with complex crystal structures. The results showed that the sample exhibits a single-phase perovskite crystal structure with a dense surface, each element of the sample was uniformly distributed. Moreover, the thermal conductivity of (Ba 0.5 Sr 0.5 )(Ti 0.25 Zr 0.25 Hf 0.25 Sn 0.25 )O 3 decreased significantly compared to SrZrO 3 and BaZrO 3 (the minimum thermal conductivity is 1.37 W/(m·K) at 273–1273 K). This study also identified descriptors for predicting the decrease in thermal conductivity of perovskite high-entropy ceramics. As well, the samples not only exhibit outstanding mechanical properties (Young’s modulus E = 255.7 ± 8.6 GPa、flexural strength F b = 142.1 ± 4.8 MPa), but also good resistance to CMAS corrosion. Various results support that (Ba 0.5 Sr 0.5 )(Ti 0.25 Zr 0.25 Hf 0.25 Sn 0.25 )O 3 is potential to be used for thermal barrier coatings.
研究领域:
材料科学
·
热力学工程
✓ 已验证
产品关联
DOI
高影响因子
CERAMICS INTERNATIONAL
·
2022
·
IF 5.532
Yingxin Li,Wei Qian,Yinqun Hua,Yunxia Ye,Fengze Dai,Jie Cai
Thermal barrier coatings with excellent thermal performance and corrosion resistance are essential for improving the performance of aero-engines. In this paper, (Y 3-x Yb x )(Al 5-x Sc x )O 12 (x = 0, 0.1, 0.2, 0.3) thermal barrier coating materials were synthesized by a combination of sol-gel method and ball milling refinement method. The thermal properties of the (Y 3-x Yb x )(Al 5-x Sc x )O 12 ceramics were significantly improved by increasing Yb and Sc doping content. Among designed ceramics, (Y 2.8 Yb 0.2 )(Al 4.8 Sc 0.2 )O 12 (YS-YAG) showed the lowest thermal conductivity (1.58 Wm −1 K −1 , at 800 °C) and the highest thermal expansion coefficient (10.7 × 10 −6 K −1 , at 1000 °C). In addition, calcium-magnesium- aluminum -silicate (CMAS) corrosion resistance of YS-YAG was further investigated. It was observed that YS-YAG ceramic effectively prevented CMAS corrosion due to its chemical inertness to CMAS as well as its unique and complex structure. Due to the excellent thermal properties and CMAS corrosion resistance, YS-YAG is considered to be prospective material for thermal barrier coatings.
研究领域:
材料科学
·
航空工程
✓ 已验证
产品关联
DOI
高影响因子
CORROSION SCIENCE
·
2023
·
IF 8.3
Fuhao Cheng,Ziqian Meng,Chufei Cheng,Jiadong Hou,Yufeng Liu,Bei Ren,Haiyan Hu,Feng Gao,Yang Miao,Xiaomin Wang
As gas turbine inlet temperatures continue to rise, new thermal barrier coating (TBC) materials must be developed urgently. This work investigated molten silicate corrosion, thermal conductivity , and high-temperature phase stability of a new class of high-entropy oxides (HEO) as potential protective coating materials. With composition tuning, high-entropy RE 2 B 2 O 7 (RE= Gd, Sm, Y, Pr, La; B Ce, Zr) can be transformed from pyrochlore to fluorite structures. They all exhibited phase stability when annealed at 1600 ℃ for 10 h and very low thermal conductivity (1.21–1.39 W·m −1 ·K −1 ) compared to conventional materials with better thermal protection. In addition, the CMAS corrosion resistance behavior of all samples at 1300 °C and 1500 °C was investigated, and it was found that the infiltration thickness decreased with increasing Ce content (down to ∼10 µm for 5 h at 1500 °C). The RE 2 Ce 2 O 7 had the most substantial CMAS resistance, forming a dense barrier layer composed of uniformly fine crystal grains during the reaction. The results of this study establish the foundation for future applications of RE 2 B 2 O 7 in thermal protection systems.
研究领域:
材料科学
·
能源工程
✓ 已验证
产品关联
DOI
高影响因子
JOURNAL OF THE AMERICAN CERAMIC SOCIETY
·
2025
·Vol. 108
·期 5
·e20355
·
IF 3.8
Liang Xu,Hongfei Gao,Xin He,Min Niu,Zhiwei Dai,Haotian Ni,Lei Su,Hongjie Wang
Ceramic thermal barrier coating (TBC) materials are used to protect the superalloys from the damage of harmful high-temperature airflow and improve the efficiency of jet and gas turbine engines. However, the long-term application of TBC materials and the robustness of these materials can be destroyed by aggressive calcium-magnesium-alumina-silicate (CMAS) melt during high-temperature service. Increasing the configuration entropy of material by doping multiple principal components has become a research hotspot in the design of corrosion-resistant thermal barrier coating material and has opened an infinite space of chemical composition, structure, and material properties. In this study, high-entropy (La 0.2 Sm 0.2 Er 0.2 Y 0.2 Yb 0.2 ) 2 Ce 2 O 7 was synthesized and its CMAS corrosion behavior was investigated by experimental investigation and first-principles calculation. The effects of the increase of configurational entropy and the subsequent potential effects on the CMAS corrosion behavior of Ce-based fluorite oxides have been sufficiently investigated. By compared with control samples, the high-entropy (La 0.2 Sm 0.2 Er 0.2 Y 0.2 Yb 0.2 ) 2 Ce 2 O 7 possesses the minimum infiltration depth of CMAS melts and the denser corrosion reaction layer, indicating the best corrosion resistance. The corrosion resistance mechanism of high-entropy (La 0.2 Sm 0.2 Er 0.2 Y 0.2 Yb 0.2 ) 2 Ce 2 O 7 was studied by first-principles calculation. The greater stability and resistance to segregation of CMAS melt in the CMAS/(La 0.2 Sm 0.2 Er 0.2 Y 0.2 Yb 0.2 ) 2 Ce 2 O 7 system, the poor adsorption capacity for CMAS melt which leads to a weak infiltration ability of CMAS melt; the weakest interfacial chemical reaction at the interface indicated by the smallest value of Griffith rupture work and the least species migration of high-entropy fluorite oxide can be responsible to the enhanced corrosion resistance. Our work reveals that increasing the configuration entropy can be an effective strategy for TBC material to enhance corrosion resistance.
研究领域:
材料科学
·
计算材料学
✓ 已验证
产品关联
DOI
高影响因子
Journal of Materials Research and Technology-JMR&T
·
2024
·
IF 6.2
Liujia Tian,Yiling Huang,Xuemei Song,Fan Peng,Wei Zheng,Ziwei Liu,Yi Zeng
This study reports the preparation of two single-phase high-entropy rare-earth niobates (RE 1/5 Ho 1/5 Er 1/5 Y 1/5 Yb 1/5 ) 3 NbO 7 , (RE = Ce, Lu), and two composite-phase high-entropy rare-earth niobates (RE 1/5 Ho 1/5 Er 1/5 Y 1/5 Yb 1/5 ) 3 NbO 7 :(RE 1/5 Ho 1/5 Er 1/5 Y 1/5 Yb 1/5 )NbO 4 = 1:2, (RE = Ce, Lu) via solid-phase synthesis. The interactions of these samples with molten calcium-magnesium-aluminum-silicates (CMAS) were studied at 1300 °C to explore their performance and mechanism in CMAS corrosion. The results indicate that the corrosion process involves the phase transformation of RE 3 NbO 7 and the formation of apatite products. The Ce-composition sample exhibits superior performance in terms of reaction layer thickness, remaining CMAS thickness, and RE 3+ content in the remaining CMAS. These findings underscore the potential application of high-entropy rare-earth niobates in thermal barrier coatings (TBCs) and contribute to understanding niobate system resistance to CMAS corrosion.
研究领域:
材料科学
·
腐蚀与防护
✓ 已验证
产品关联
DOI
高影响因子
CERAMICS INTERNATIONAL
·
2023
·
IF 5.2
Lizhen Li,Junbin Sun,Chenguang Li,Weihong Lu,Zhifeng Xu
Calcium-magnesium-alumina-silicate (CMAS) attack is a major challenge for thermal barrier coatings (TBCs) during the application. In this work, four rare earth phosphates materials including (La 0.2 Nd 0.2 Sm 0.2 Eu 0.2 Gd 0.2 )PO 4 , (La 0.5 Nd 0.5 )PO 4 , (La 0.5 Gd 0.5 )PO 4 and (Nd 0.5 Gd 0.5 )PO 4 were synthesized by chemical co-precipitation. The resistance behaviors to CMAS of the materials were investigated at 1250 °C and 1350 °C for 5 h, 10 h and 20 h, respectively. Results show that the main corrosion products are the apatite compounds (Ca 2+ x Re 8- x (PO 4 ) x (SiO 4 ) 6- x O 2 ) and the Ca 3 (PO 4 ) 2 . Increasing the corrosion temperature from 1250 °C to 1350 °C will promote the penetration of the melted CMAS. It would not lead to the more serious corrosion by prolonging the corrosion time at 1250 °C and 1350 °C. The P–Ca layer composed by the Ca 3 (PO 4 ) 2 , which relates to the rare earth elements compositions, prevent the CMAS corrosion to the materials effectively. Preparing multi-components rare earth phosphates and optimizing their element compositions will be a new way to improve the resistance to the CMAS for these materials.
研究领域:
材料科学
·
热障涂层研究
✓ 已验证
产品关联
DOI
高影响因子
危险品化学品经营许可证（带存储）