Sorbent looping dry reforming of methane (SLDRM) represents a promising approach for CO 2 emission reduction and resource utilization, with its advancement hinging on the development of dual functional materials (DFMs) capable of simultaneous CO 2 capture and catalytic methane conversion. In this study, CaO-Ni based DFMs supported on various materials were synthesized via sol–gel method and characterized using SEM, XRD and TGA. Isothermal SLDRM experiments were performed in a fixed bed to evaluate the performance of these materials. Initial screening of support materials revealed that CH 4 conversion activity followed the order: CeO 2 >Al 2 O 3 >La 2 O 3 >MgO ≈ Y 2 O 3 , with CeO 2 emerging as the optimal support due to its superior performance. The synergistic effect of the Ni catalyst and CH 4 atmosphere significantly enhanced low-temperature decarbonization of the sorbent, mitigating sintering and enhancing cyclic CO 2 capture capacity. In-situ CO 2 conversion during CH 4 reforming disrupted the decarbonization reaction equilibrium, enabling efficient isothermal CO 2 capture and decarbonation. Ni decoration significantly enhanced CH 4 conversion, increasing from nearly 0% without Ni to 87% at 10% Ni loading, while higher loadings provided only marginal improvements. Although an increase in reaction temperature enhanced CH 4 conversion, it also increased CO 2 partial pressure, promoting the reverse water gas shift reaction and resulting in a H 2 /CO ratio below 1 when the temperature exceeded 650°C. Stability tests over 10 consecutive SLDRM cycles demonstrated good stability of CaO-10Ni/CeO 2 , maintaining a CH 4 conversion efficiency of 87% and a stable H 2 /CO ratio of approximately 1 at 650°C. Carbon deposition during the CH 4 step was effectively removed during carbonation, as confirmed by Raman spectroscopy, while SEM and XRD analyses revealed preserved surface morphology and phase composition. These findings highlight the excellent reactivity and stability of CaO-10Ni/CeO 2 , positioning it as a highly promising candidate for advancing CO 2 emission reduction and resource utilization strategies.
Integrated CO 2 capture and dry reforming of CH 4 (ICC-DRM) is an effective approach to mitigate CO 2 emissions while producing syngas, with dual-functional material (DFM) as the core. CaO-Ni/CeO 2 DFM shows great potential for ICC-DRM application, but the impact of synthesis methods on its' structure and performance remains unclear. In this study, CaO-Ni/CeO 2 was prepared via solution combustion (SC), wet ball-milling (WM), and co-precipitation (CP), characterized by XRD, BET, SEM-EDS TEM, TGA and H 2 -TPR. The ICC-DRM performance was evaluated in a fixed-bed reactor. The SC sample exhibited the most favorable surface structure, with well-developed porosity and uniform elemental distribution, achieving the highest CO 2 capture capacity (152 wt% at 650 °C), achieving the highest CO 2 capture capacity (152 wt% at 650 °C) The WM sample showed intermediate properties, while the CP sample had a dense morphology and elemental aggregation leading to poor performance. Elevated temperature (675–700 °C) promoted WM/CP reactivity (still lower than SC at 650 °C), but caused severe performance degradation and increasing carbon deposition (21% for WM and 37% for CP after 10 cycles), while the SC sample maintained stability. Further optimization confirmed 5% Ni as the optimal loading for SC-DFM, achieving 95%–97% CH 4 conversion and a stable H 2 /CO ratio (∼1) at 650 °C. This study clarifies the regulatory effect of synthesis methods on DFM structure-reactivity relationship, identifying SC as the optimal strategy for high-performance ICC-DRM materials.