Anti-coking performance of Cr/CeO2 coating prepared by high velocity oxygen fuel spraying
The coke in the coils has a serious impact on the long-term and stable operation of the ethylene plant . Inhibiting coking of the cracking furnace is an important issue. In this paper, the Cr/CeO 2 coatings were prepared on the surface of 310S stainless steel by high-velocity oxygen-fuel (HVOF) spraying. The anti-coking performances of the bare 310S specimen and the Cr/CeO 2 coatings were tested by using the pyrolysis of naphtha . The results show that the coating with the thickness of 10–15 μm and a very small number of pores was built up by the obviously deformed splats and the coating/substrate interface is jagged bond. The white area on the surface of Cr/CeO 2 coatings mainly includes CeO 2 . However, the gray area is made of Cr or Cr 2 O 3 . Compared with the bare 310S specimen, the coking inhibition rates of coatings are 48.7%, 58.9%, 76.1% and 88.9% when the ratio of Cr and CeO 2 powder is 19:1, 9:1, 4:1 and 3:2, respectively. With increasing the relative ratio of CeO 2 , more white areas without coke are exposed. The CeO 2 surface can not only inhibit catalytic coking, but also promote the reaction of water vapor and coke.
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