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EVA复合材料
PHYSICA SCRIPTA · 2024 · IF 2.6

In situ preparation of MoS2@Fe3O4 by radiation method and its application in flame retardancy, mechanical properties, and friction properties of EVA composites

Siyi Xu,Danyi Li,Wenrui Wang,Lin Lin,Ying Sun,Jihao吉豪 Li李,Linfan Li

In recent years, there has been significant interest in using two-dimensional MoS2 to enhance flame retardancy, which has proven challenging. MoS2@Fe3O4 nanosheets were successfully synthesized via a one-step method called radiation reduction to boost MoS2's flame retardant properties. Incorporating these MoS2@Fe3O4 nanocomposites notably improved the flame retardancy of ethylene vinyl acetate copolymer (EVA). Compared to pure EVA, EVA nanocomposites with 1 part of MoS2@Fe3O4 showed a 17.4% reduction in peak heat release rate, 40.4% decrease in total heat release, and 52.9% reduction in total smoke release, with scaly residue content improving from 0.4% to 12.6%. Additionally, MoS2@Fe3O4 incorporation enhanced the mechanical and friction properties of EVA composites, increasing tensile strength by 25.7% and elongation at break by 10.4% compared to pure EVA. This study presents an effective and simple method for producing modified MoS2 nanosheets that enhance flame retardancy, as well as mechanical and friction properties of EVA composites.

CAS / MDL: 109-72-8
研究领域: 材料科学 · 高分子化学
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JOURNAL OF MATERIALS SCIENCE · 2024 · IF 3.5

Rapid preparation of novel hybrid MoS2@Ag@PA with core–shell structure for enhancing fire safety and other critical properties of EVA composites

Zhang Tongwei,Qin Huijie,Bao Lihong,Dang Bo,Li Jianxi

This paper introduces a novel hybrid material, MoS 2 @Ag@PA, with a core–shell structure aimed at improving the fire safety and critical properties of ethylene vinyl acetate (EVA). The incorporation of 2% of this hybrid material results in a remarkable enhancement in both thermal conductivity and tensile strength of EVA composites, increasing by 52.4% and 22.6%, respectively. Furthermore, the inclusion of 2% of this material leads to a significant reduction in the peak of heat release rate, total heat release, and total smoke production of the EVA composites by 36.2%, 28.1%, and 29.7%, respectively, compared to pure EVA. This indicates a substantial improvement in fire safety, mechanical properties, and thermal conductivity of the EVA composites. The enhanced flame retardancy of the EVA composites is primarily attributed to the synergistic effect of various substances within the hybrid material. Therefore, the design of these hybrids presents a promising approach to enhance the overall performance of EVA.

CAS / MDL: 109-72-8
研究领域: 材料科学 · 火灾安全工程
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JOURNAL OF APPLIED POLYMER SCIENCE · 2024 · IF 2.7

A new application of MoS2@AG@PA prepared by irradiation: Synergizing with magnesium hydroxide to enhance fire safety and other key properties of EVA composites

Tongwei Zhang,Huijie Qin,Lihong Bao,Mingkao Xu,Bo Dang,Jianxi Li

Two-dimensional molybdenum disulfide (MoS 2 ) nanosheets are seen as highly promising nanofillers for enhancing polymer properties, yet there is a need for methods that are low-cost, simple, and environmentally friendly to facilitate the large-scale production of MoS 2 nanosheets. Furthermore, it is necessary to functionalize the MoS 2 surface to ensure good interfacial compatibility with the polymer matrix. In this study, MoS 2 @Ag@PA hybrids were created by generating silver nanoparticles directly on the surface of MoS 2 via radiation, followed by encapsulation on the surface of MoS 2 @Ag through the chelating properties of phytic acid. It is significant to note that, due to the excellent lubrication and physical cross-linking effects of the MoS 2 @Ag@PA hybrids, adding one part of MoS 2 @Ag@PA hybrids can enhance the melt flow rate and elongation at break of the ethylene vinyl acetate copolymer (EVA)/MH composites by 140% and 17.3%, respectively. The simultaneous addition of one part of MoS 2 @Ag@PA hybrids decreased the peak heat release rate, total heat release, and total smoke release of the EVA composites by 48.7%, 42.7%, and 41.2%, respectively. Moreover, the toxic gasses (e.g., CO) generated by burning EVA composites were significantly reduced compared to pure EVA, indicating improved fire safety. This research not only provides significant opportunities for the green mass production of MoS 2 nanosheets but also expands their potential applications in high-performance nanocomposites.

CAS / MDL: 109-72-8
研究领域: 材料科学 · 环境科学
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Advanced Composites and Hybrid Materials · 2024 ·Vol. 7 ·期 4 ·1-14 · IF 23.2

High-performance cable materials for maglev trains prepared by the multiple synergistic regulation effects of the functionalized ionic liquids on EVA-based composites

Wang Ping,Tian Hongyu,Liu Wenxiu,Lu Haibing,Liu Jiajia,Dong Shi,Xu Jie,Cao Tian,Shi Min,Huang Haopeng,Zhou Yiyang

By structural design, a new type of highly functional ionic liquid (NHFIL) was synthesized by combining 1-vinylimidazole with tris(2-chloroethyl) phosphate through a one-pot method. When it is melted into the polymer composite, the highly reactive vinyl of NHFIL promotes the cross-linking within the polymer system to enhance the compatibility between the inorganic filler and polymer matrix and further improve the mechanical properties of the composite, additionally, the N and P elements would generate non-flammable gas phase and carbonized layer during combustion, which endows the polymer composites with remarkable flame-retardant performance. On this basis, the low-smoke flame retardant ethylene–vinyl acetate (EVA)-based composites were prepared by introducing NHFIL into the industrial formula of the cable sheath material for maglev trains. The effects of the composition and molecular structure of NHIFL on the interfacial compatibility, microstructure, mechanical properties, and flame retardancy of composite materials have been studied in detail. The results indicate that with the addition of NHFIL, the cross-linking degree, gel content, thermal stability, mechanical properties, oil resistance, and the flame retardancy of the EVA-based composites were comprehensively improved. Significantly, with a low addition of 3.5% NHFIL, the gel content reaches 90.3%, the carbon residue reaches 42.7%, and the limiting oxygen index (LOI) reaches 36.3%, and surprisingly, the oil resistance increased by five times, which endows the composites with great application potential in cables of major transportation equipment.

研究领域: 材料科学 · 高分子化学 · 交通运输工程
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CHEMICAL PHYSICS LETTERS · 2020 · IF 2.029

Fabrication of hierarchical core-shell AlPO4@Al(OH)3 with high flame-retardant performance

Xingkun Zhu,Nan Zou,Hongchang Pang,Peng Tian,Guiling Ning

A high-efficient composite of flame retardant (CFR) composed of an aluminum hydroxide (ATH) core and an aluminum phosphate (AP) flower-like shell was synthesized by an in-situ growth method, which is low cost and easy-to-handle. It has been demonstrated that flame retardancy and smoke suppression of (ethylene-vinyl acetate) EVA/CFR were enhanced compared to EVA/ATH attributed to the high-efficiency heat barrier and gas isolation of ceramic char residues mainly composed of Al 2 O 3 porcelain agents and AlPO 4 sintering aids. Thus, the novel hierarchical core-shell AlPO 4 @Al(OH) 3 might supersede the ATH as flame retardants.

研究领域: 材料科学 · 化学工程
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POLYMER COMPOSITES · 2025 · IF 4.7

The bond-forming wet modification of two-dimensional Mg(OH)2 nanoflakes by silane coupling agent for EVA resin with enhanced performance

Heping Zhang,Wenpu Zhang,Mingwei Hu,Yiqi Tang,Gongcheng Xu,Xinghui Hou,Ying Zhou

Ethylene Vinyl Acetate (EVA) has been widely used in various industries for its excellent flexibility and corrosion resistance. However, its high flammability poses significant safety risks, necessitating the incorporation of flame-retardants to improve its fire resistance. This study focuses on the wet surface modification of magnesium hydroxide (MH) using n-octyl triethoxysilane (OTES). The hydrolysis products of OTES react with the  OH on the MH surface to form Si  O  Mg bonds, thereby enhancing the surface hydrophobicity and compatibility with EVA. MMH was incorporated into EVA, and the resulting composites were characterized using XRD, SEM, TG, BET, FT-IR, and XPS. The optimal modification conditions were achieved with an OTES dosage of 3 wt% at 45 °C for 60 min, yielding a contact angle of 142°, an activation index of 98.12%, and an oil absorption rate of 43 mL/100 g. The EVA/MMH composites demonstrated superior thermal stability and flame retardancy compared to unmodified EVA. Specifically, the limiting oxygen index (LOI) of EVA/MMH-55 reached 34.9%, and it achieved a UL-94 V-0 rating, indicating excellent self-extinguishing properties. This study provides a novel approach for the surface modification of MH, offering a practical solution to enhance the flame retardancy and thermal stability of EVA composites. Highlights Hydrophobic MMH is obtained by wet surface coating modification of MH by OTES. Contact angle of MMH is 142° under optimal modification conditions (60 min, 45 °C and 3 wt%) The chemical reaction process between OTES and the MH surface has been analyzed, revealing the mechanism by which the Si  OH groups on OTES react with the  OH groups on the MH surface to form Si  O  Mg bonds, which intertwine to form a hydrophobic layer. The specific surface area of MMH is reduced, and it has good compatibility with EVA resin. The LOI of EVA/MMH-55 is 34.9%, making it a nonflammable material.

CAS / MDL: 2943-75-1
研究领域: 材料科学 · 化学工程
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JOURNAL OF PHYSICS D-APPLIED PHYSICS · 2024 ·Vol. 57 ·期 32 ·325302 · IF 3.1

In situ growth of Ag nanoparticles on the surface of MXene by γ-ray irradiation to fabricate EVA composite: the improvement of flame retardancy, smoke suppression, and mechanical properties

Siyi Xu,Danyi Li,Wenrui Wang,Lin Lin,Ying Sun,Jihao Li,Linfan Li

A large amount of toxic smoke and heat generated by the combustion of ethylene vinyl acetate copolymer (EVA) poses a significant threat to human fire escape evacuation. This work aims to use γ-ray to prepare e-MXene@Ag hybrid flame-retardant materials by the method of in-situ reduction, and EVA composites are prepared by melt blending to reduce the smoke and toxic gases produced during combustion significantly. Compared with pure EVA, the total heat release, total smoke release, and the production rate of CO and CO2 produced by the combustion of EVA composite with 1 wt% e-MXene@Ag1.0 decreased by 30.3%, 33.3%, 18.2%, and 20.1% respectively. The fire hazard reduction of EVA composite materials was due to the physical barrier, catalytic carbonization and adsorption of the e-MXene@Ag1.0 hybrid. In addition, e-MXene@Ag1.0 can also further increase the mechanical properties of EVA composites due to its own 'multi-contact point limit structure'.

研究领域: 材料科学 · 燃烧学 · 环境科学
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COMPOSITES SCIENCE AND TECHNOLOGY · 2025 · IF 9.8

Gallium-infused carbon fiber/EVA multilayer composites with sensing, self-healing, and electromagnetic attenuation capabilities

Jinfeng Cai,Jinchuan Liu,Hangsheng Weng,Shuiyan Liu,Dezhi Zhu,Guanda Yang,Jian Liu,Li Zhou,Muchao Qu

In this study, a multilayer flexible composite membrane ( EVA/Ga@CF ) was developed by constructing a stable liquid metal conductive network on continuous carbon fiber fabrics. Mechanical testing revealed that EVA/Ga@CF achieved a tensile strength of 2.1 GPa and a Young's modulus of 12.6 GPa, confirming the critical role of liquid gallium in interfacial bridging and stress transfer. Self-healing evaluation showed that the water contact angle at scratched regions returned to its initial value within 120 s subjected to electrical stimulation. Electromagnetic performance tests indicated that EVA/Ga@CF maintained a total shielding effectiveness (SE-T) of approximately 35 dB across the X-band (8.2–12.4 GHz), achieving superior efficiency in both thickness-normalized and metal content-normalized metrics. Furthermore, the introduction of the continuous liquid gallium network significantly enhanced dielectric polarization and electromagnetic wave attenuation capabilities. Overall, this work proposes a new strategy for co-engineering liquid metals and high-strength carbon fiber frameworks, highlighting their potential for applications in high-performance flexible electronics and robotic exoskeleton systems.

CAS / MDL: 57-09-0
研究领域: 材料科学 · 高分子复合材料 · 功能材料 · 柔性电子学 · 电磁学
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Nuclear Science and Techniques · 2025 ·Vol. 36 ·期 2 ·1-13 · IF 3.8

A special core–shell material (Mxene@Ag@Phytate) to improve EVA composite fire safety, radiation cross-linking effect, and electromagnetic shielding

Xu Si-Yi,Li Dan-Yi,Wang Wen-Rui,Lin Lin,Sun Ying,Li Ji-Hao,Li Lin-Fan

High-performance MXene-based polymer nanocomposites are well-suited for various industrial applications owing to their excellent mechanical, thermal, and other properties. However, the fabrication of flame-retardant polymer/MXene nanocomposites remains challenging owing to the limited flame-retardant properties of MXene itself. This study prepared a novel MXene@Ag@PA hybrid material via radiation modification and complexation reaction. This material was used to further enhance the key properties of ethylene-vinyl acetate (EVA), such as its mechanical properties, thermal conductivity, flame retardancy, and electromagnetic shielding. The addition of two parts of this hybrid material increased the thermal conductivity of EVA by 44.2% and reduced its peak exothermic rate during combustion by 30.1% compared with pure EVA. The material also significantly reduced smoke production and increased the residue content. In the X-band, the electromagnetic shielding effectiveness of the EVA composites reached 20 dB. Moreover, the MXene@Ag@PA hybrid material could be used to further enhance the mechanical properties of EVA composites under electron-beam irradiation. Thus, this study contributes to the development of MXene-based EVA advanced materials that are fire-safe, have high strength, and exhibit good electromagnetic shielding performance for various applications.

研究领域: 材料科学 · 高分子化学 · 火灾安全工程 · 电磁学
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COMPOSITES COMMUNICATIONS · 2024 · IF 6.5

Multi-layer core-shell ATH: A novel approach to flame retardant and high-performance EVA composites

Bo Cheng,Yaru Sun,Wenchao Zhang,Yinjie Wang,Dinghua Li,Rongjie Yang

Ethylene-vinyl acetate copolymer (EVA) is widely used in various applications; however, its flammability limits the further application in wire and cable industries. Here, a core-shell aluminum hydroxide flame retardant (ATH@ADP@MCA) was prepared by a simple aqueous solution method. Results showed that the ATH@ADP@MCA not only decreased the aggregation in EVA but also had superior fire retardancy for the improved char formation ability and dilution of flammable gases. Only 55 wt% ATH@ADP@MCA can endow EVA with satisfying flame retardancy such as the UL-94 V-0 grade and low heat release. Higher values of the fire performance index (0.28 m 2 s/kW) were also achieved by EVA with 55 wt% ATH@ADP@MCA compared with those of EVA with the same loading of neat ATH. Moreover, ATH@ADP@MCA enhanced tensile strength without sacrificing the elongation at the break of EVA. This study illustrates that the core-shell ATH@ADP@MCA has a broad potential for developing EVA composites with excellent flame retardant and mechanical properties.

研究领域: 材料科学 · 高分子化学
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Polymers · 2021 ·Vol. 13 ·期 23 ·4101 · IF 4.329

Effects of Crosslinking and Silicone Coupling Agent on Properties of EVA Composite Hot Melt Adhesive

Zijin Wu,Yonggang Shangguan,Chunhui Zhang,Qiang Zheng

In order to improve the bonding performance, EVA composite hot melt adhesives were prepared by introducing crosslinking agent and silane coupling agent in this paper. A binary EVA resin blend as the base resin with appropriate viscosity and tensile shear strength was selected as hot melt adhesive. The effects of crosslinking agent and silane coupling agent on the properties of ethylene/vinyl acetate (EVA) composite hot melt adhesive were studied. By investigating the preparation and curing conditions of hot melt adhesive and the properties of hot melt adhesive after the introduction of dicumyl peroxide (DCP), the optimum temperature and dosage of DCP and its influence on the properties were determined. It was found that the tensile shear strength of hot melt adhesive increased from 0.247 MPa to 0.726 MPa when 2 phr DCP and 5 phr KH570 were added at the same time. The tensile strength and tensile shear strength of hot melt adhesive are only slightly improved when silicone coupling agents with different functional groups are added to EVA composite hot melt adhesive. However, it was found that excessive silane coupling agent would significantly reduce the tensile strength and shear peel strength of the material.

研究领域: 材料科学 · 聚合物化学 · 粘合技术
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