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INTERNATIONAL JOURNAL OF BIOLOGICAL MACROMOLECULES · 2025 · IF 8.5

Homologous flame retardant - cottonseed meal modified as a flame retardant for cotton fiber durable flame retardancy

Wenju Zhu,Shuang Xu,Dongxiang Li,Shuixia Liu,Wei Peng,Shuolong Wang,Jiarui Liu,Kai Ma,Xiaoqing Wang,Bowen Cheng

Cotton fibers are widely used in various applications due to their biodegradability, low cost, and extensive availability. The cottonseed is associated with cotton, which has a large yield. After oil extraction, the remaining cottonseed meal has a high protein content, making it a potential flame retardant for cotton fibers. This paper proposes the concept of homologous flame retardant for cotton fiber, and presents research on Cottonseed Meal Modified Flame Retardant - Homologous Durable Flame Retardant Cotton Fiber. The experiment results showed that the flame retardants CmP prepared by phosphating cottonseed meal is an effective flame retardant for cotton fiber. Both CmP1 and CmPN demonstrated self-catalytic durable grafting on the surface of Cotton fiber. Notably, the durable flame retardant CmP1-cotton and CmPN-cotton prepared by DICY catalysis exhibit superior durability and flame retardant properties, with damage lengths of 53 mm and 86 mm, respectively, and the LOI value is more than 35 %. FT-IR, XPS, and SEM results confirmed that the flame retardant was durably grafted onto the fiber surface and the superficial layer. XPS and SEM results of flame retardant cotton and char residues of TG and CCT are displayed that the two kinds of flame retardant cotton fabrics are mainly condensed phase flame retardant mechanisms, with a synergistic gas-phase effect.

CAS / MDL: 34819-78-8
研究领域: 材料科学 · 纺织工程
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CHINESE JOURNAL OF CHEMICAL ENGINEERING · 2018 · IF 1.712

Preparation and characterization of tung oil-based flame retardant polyols

Wei Zhou,Puyou Jia,Yonghong Zhou,Meng Zhang

Three kinds of tung oil-based structural flame retardants polyols (TOFPs) were prepared by new methods in this paper. First, tung oil was used to produce monoglyceride and diglyceride by transesterification with glycerol by sodium methoxide. The products after transesterification were epoxidized by peracetic acid which was in-situ generated from acetic acid and hydrogen peroxide in the presence of sulfuric acid catalyst. And then, TOFPs were prepared from epoxidized alcoholysis tung oil (EGTO) with 9, 10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO), diethyl phosphate (DEP) and diethanolamine (DEA) by ring-opening reactions, respectively. GPC was used to evaluate the conversion rate, at optimum reaction conditions, selectivity for monoglyceride in transesterification. The influence of different parameters such as temperature, mole ratio or mass ratio on the conversion rate of transesterification and epoxidation were investigated. The molecular structures of TOFPs were characterized by FTIR and 1 HNMR. Finally, tung oil-based polyurethane foams (TOPUFs) were prepared by a one-shot process using TOFPs with polyisocyanate. The LOI values of TOPUFs whose content of DOPO-EGTO, DEP-EGTO and DEA-EGTO were 100   wt% can reach to 26.2%, 25.1%, and 24.4%, respectively.

研究领域: 材料科学 · 化学工程
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POLYMER DEGRADATION AND STABILITY · 2020 · IF 4.032

Silicon-containing inherent flame-retardant polyamide 6 with anti-dripping via introducing ethylene glycol as the chain-linker and charring agent

Shuo Fan,Chenchen Zhu,Dequn Wu,Xueli Wang,Jianyong Yu,Faxue Li

An inherent flame-retardant PA6 (FR-PA6) containing polydiphenylsiloxane (PDPS) was synthesized under the action of ethylene glycol (EG) via a facile “2-step” bulk polymerization. Inspiringly, EG acted not only as a ‘chain-linker’ to connect PA6 oligomer with PDPS moiety but also as a charring agent to increase the charring capacity of FR-PA6 after combustion. The prepared FR-PA6 reached 28.3% of limiting oxygen index (LOI), and passed the V-0 level of UL94 test with suppressed melt-dripping. After investigating the char residues and pyrolysis volatiles of FR-PA6 after combustion, the formation of silicon-rich protective layer was proved to be the essential factor to increase the flame retardancy of FR-PA6 via reducing the diffusion of pyrolysis volatiles, restricting the heat transfer and mass loss as well as preventing polymer melts from dripping. This work thus makes a worthwhile contribution to the development of FR-PA6 by offering a novel route that is easily accessible to industrial fabrication.

研究领域: 材料科学 · 高分子化学
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PROGRESS IN ORGANIC COATINGS · 2024 · IF 6.5

Synergetic improvement of flame retardancy and heat resistance of cationic waterborne polyurethanes by introducing a DOPO-containing flame retardant

Li-Ping Zhang,Zhen-Guo Zhao,Yuan-Yuan Huang,Xing Cao,Xin-Yu Tian,Yan-Peng Ni,Yu-Zhong Wang

The cationic waterborne polyurethanes (CWPU) exhibit excellent affinity towards various materials possessing negative surface charges owing to its positive charge. However, its limited heat resistance and flame retardancy greatly restrict its practical application. In this work, we synthesized a flame retardant , 2-(6-oxido-6H-dibenz〈c,e〉〈1,2〉oxaphosphorin-6-yl)-1,4-hydroxyethoxyphenylene (DOPO-HQ-HE), and incorporated it into the skeleton of cationic waterborne polyurethanes to prepare flame-retardant cationic waterborne polyurethanes (CWPU-DHHxs). The obtained CWPU-DHHxs showed excellent flame retardancy, in which the LOI value of CWPU-DHH 12 reached over 26.9 vol% and passed UL-94 V-0 rating. The findings showed that CWPU-DHHxs exhibited remarkable efficacy in both the vapor and condensed phase during combustion. Moreover, the incorporation of DOPO-HQ-HE led to a significant improvement in heat resistance performance by facilitating enhanced microphase separation . Meanwhile, the major comprehensive performance of CWPU-DHHxs, including emulsion storage stability, thermal stability, mechanical performance, and transparency were effectively preserved.

研究领域: 材料科学 · 高分子化学
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JOURNAL OF APPLIED POLYMER SCIENCE · 2022 ·Vol. 139 ·期 42 ·e53041 · IF 3.057

Preparation of a multifunctional flame retardant epoxy resin containing phosphorus and nitrogen and study of its properties

Yijun Zhang,Dawei Pan,Changfan Chang,Hua Liu,Zuozhen Liu

A highly reactive intrinsic epoxy flame retardant FREP was successfully synthesized via ring-opening reaction between DOPO and amino-tetrafunctional epoxy resin (AG-601), and the structure of the synthesized FREP was characterized by FTIR and MS. FREP was then introduced into the epoxy resin as an additive, aiming to improve fire safety. The flame-retardant properties and thermal stabilities of epoxy thermosets were investigated by limiting oxygen index (LOI), vertical burning test (UL94) and cone calorimetry (CONE). The results indicated that EP/FREP-4 thermoset passed UL94 V-0 rating with a LOI value of 34.6%, where the phosphorus content was 1.5 wt%. When compared with neat EP, the peak heat release rate (pk-HRR), total heat release (THR) and total smoke production (TSP) decreased by 63.1%, 42.6%, and 22.1%, respectively. Meanwhile, the lower av-EHC of EP/FREP thermosets indicated that FREP plays a significant role in gas-phase flame retardancy. Additionally, DMA analysis showed that FREP improved the crosslinking density of EP, which had little effect on the glass transition temperature ( T g ). Thermogravimetric analysis (TGA), Py-GC/MS analysis, and SEM were used to investigate the flame retardant mechanism. Excellent flame retardancy was attributed to phosphorus and nitrogen's synergistic effect in the gas and condensed phases.

CAS / MDL: 141-43-5 603-35-0
研究领域: 材料科学 · 化学工程
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POLYMER DEGRADATION AND STABILITY · 2017 · IF 3.386

Enhanced flame retardancy of DGEBA epoxy resin with a novel bisphenol-A bridged cyclotriphosphazene

Wen-Jun Liang,Bin Zhao,Cong-Yun Zhang,Rong-Kun Jian,Dong-Yue Liu,Ya-Qing Liu

A novel flame retardant , namely bisphenol-A bridged penta(phenoxy)cyclotriphosphazene (A-BP), was synthesized and characterized successfully. Obtained A-BP was mixed in different proportions with diglycidyl ether of bisphenol-A (DGEBA) in order to prepare a series of flame retardant epoxy resins (EP). The differential scanning calorimeter (DSC) results indicated that the glass transition temperatures (T g ) of EPs containing A-BP had only a slight decrease in comparison to EP. Thermogravimetric analysis (TGA) showed that the incorporation of A-BP improves the thermal stability of EP at a high temperature. Moreover, an increase of LOI value (33.9%) was achieved for EP contained with 9 wt% of A-BP. Furthermore, such sample passed UL-94 V-0 rating. Additionally, according to the cone calorimeter tests, in the whole combustion, the EP/9% A-BP material showed lower heat release and smoke production than neat EP. To elucidate the flame retardant actions of A-BP for EP, comprehensive measurement including Fourier transform infrared (FTIR), Scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), pyrolysis gas chromatography/mass spectrometry (Py-GC/MS) and TG-FTIR techniques were adopted to analyze the char layers and gaseous products. As a result, a bi-phase flame retardant mechanism was proposed showing the efficiency of inert gas dilution and quenching of existed free radicals in gaseous phase and char formation action in a condensed phase, respectively.

CAS / MDL: 80-05-7 101-77-9
研究领域: 材料科学 · 化学工程
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POLYMER DEGRADATION AND STABILITY · 2021 · IF 5.03

Intrinsically flame retardant cardanol-based epoxy monomer for high-performance thermosets

Jiali Huang,Wenwen Guo,Xin Wang,Lei Song,Yuan Hu

Petroleum-based diglycidyl ether bisphenol A (DGEBA)-type epoxy is one of the most popular thermosetting materials currently, but it suffers from brittleness, flammability and non-renewability. In this study, an intrinsically flame retardant bio-based epoxy monomer (HECarCP) was synthesized from cardanol and cyclophosphazene. Subsequently, HECarCP was cured by 4,4’-diaminodiphenyl methane (DDM) to obtain a thermosetting material. Compared to the cured DGEBA/DDM thermoset, the cured HECarCP/DDM thermoset showed lower initial decomposition temperature; however, the earlier thermal decomposition caused by cyclophosphazene core contributed to char formation in return. As well, the HECarCP/DDM exhibited slightly lower tensile strength but much higher elongation at break than the DGEBA/DDM, overcoming the drawback of brittleness of the DGEBA/DDM. More importantly, the cyclophosphazene core provided intrinsic flame retardancy to the HECarCP/DDM thermoset, which displayed a relatively high LOI value of 33.0% and UL-94 V-0 classification. In cone calorimeter measurement, the peak heat release rate, total heat release and total smoke production of the HECarCP/DDM thermoset was declined by 63%, 24% and 72%, respectively, compared to those of the DGEBA/DDM, owing to the formation of a thermally stable and insulating char layer during combustion. This study paves the way for broadening applications of cardanol in fabrication of high-performance bio-based thermosetting polymers with excellent comprehensive properties.

研究领域: 材料科学 · 化学工程 · 高分子科学
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PROGRESS IN ORGANIC COATINGS · 2022 · IF 6.206

Fabrication of a high fire safety, transparent coating for polymethylmethacrylate with superior hardness and adhesion

Yapeng Zheng,Kang Zhang,Yan Wang,Chao Ma,Zhou Gui

There has been a greatly extensive research interest in PMMA materials as alternatives to traditional glass. However, it remains tremendously challenging to integrate multiple functionalities into a PMMA material that can be diffusely applied to a flammable and complex scene. Herein, we fabricated a transparent, flame-retardant and high hardness coating based PMMA substrate through an in situ photo-polymerization by UV curing technology. The LOI test results showed that all coated PMMA obtained a good grade compared with pure sample, CPMMA-1 and CPMMA-4,5 can reach 24.5 and 24.0, respectively. The cone calorimeter experiment revealed that coated PMMA significantly enhanced fire safety, as the PHRR and THR values of CPMMA-1 were reduced by 48.6 % and 23.0 %, respectively. The FPI and FGI values of CPMMA-1 were 0.060 (m 2 ·s)/kW and 2.8 kW/(m 2 ·s) in comparison with 0.049 (m 2 ·s)/kW and 10.4 kW/(m 2 ·s) of pure PMMA. The large panel combustion test results revealed that CPMMA-1 and CPMMA-5 obtained the good fireproof property. Additionally, all coated PMMA achieved a satisfactory level about at least 3H and 3B level in hardness and adhesion test and were greatly improved compared with the pure sample. Furthermore, the coated PMMA can still maintain good transparency and visible light properties. Therefore, an innovative research idea and basis for the fabrication of flame-retardant PMMA materials are provided in this work. The manufacture of coated PMMA in this research provides a promising way and foresight into the design development for the next-generation of multifunctional fireproof PMMA materials.

CAS / MDL: 770-12-7 2451-62-9
研究领域: 材料科学 · 消防安全工程 · 高分子化学
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JOURNAL OF LOSS PREVENTION IN THE PROCESS INDUSTRIES · 2023 · IF 3.5

Study on the effect of novel intumescent flame retardant composed of β-cyclodextrin modified ammonium polyphosphate and THEIC on the flame retardancy of LDPE composites

Hongxiang Ou,Yining Ran,Mengli Pan,Honglai Xue

Enhancing polymer flame retardancy is crucial for lowering combustion-related exothermic heat and flue gas production. β-cyclodextrin microencapsulated ammonium polyphosphate (β-CD@APP) were synthesis through in-situ polymerization and combined with 1, 3, 5-tris (2-hydroxyethyl) isocyanurate (THEIC) as a novel intumescent flame retardant (IFR) to enhance the flame retardancy of low density polyethylene (LDPE). The results showed that APP's hydrophobic characteristic increased, which enhanced its polymer dispersibility . Compared with LDPE, the LOI value of β-CD@APP/THEIC/LDPE (LDPE5) was enhanced from 17.5% to 28.7% and the composites could meet the UL-94 V-0 standard. Smoke volume and thermal decomposition rate were reduced. Furthermore, a stable char layer was found, which can be seen from the SEM of the char slag and the Raman results. According to the above results, the thermal decomposition and possible mechanism of flame retardants in LDPE composites during combustion were studied.

研究领域: 材料科学 · 聚合物化学 · 消防安全工程
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ACS Applied Materials & Interfaces · 2021 · IF 9.229

High-Efficiency Flame Retardants of a P–N-Rich Polyphosphazene Elastomer Nanocoating on Cotton Fabric

Zhenwei Miao,Dongpeng Yan,Teng Zhang,Fan Yang,Shuangkun Zhang,Wei Liu,Zhanpeng Wu

Modification by intumescent flame retardants is an effective way to impart antiflame properties to fabric materials. Polyphosphazene elastomers contain all three elements required by intumescent flame retardants: an acid source, a gas source, and a carbon source, making them all-in-one integrated intumescent flame retardants. In this work, halogen-free poly(dimethoxy)phosphazene (PDMP) loaded with 29.0 wt % phosphorus and 13.1 wt % nitrogen is shown to be an ideal flame retardant for fabric materials. For the first time, transparent and elastic PDMP was applied as an intumescent flame retardant for cotton fabric. The PDMP-coated cotton shows remarkable high-efficiency flame-retardant properties: (1) a self-extinguishing property during the vertical flame test is obtained when the add-on level reaches 5.3 wt %, with a lower smoke release character; (2) the limiting oxygen index (LOI) values of coated cotton are improved with increasing add-on level, and the thickness of the coating is measured to be at the nanolevel, 2540 nm when 10.9 wt % PDMP is coated. The coated cotton shows enhanced carbonization ability at lower temperatures, which is the key to imparting flame-retardant properties to cotton, and the PDMP-coated cotton shows remarkably lower peak heat release rate and total heat release compared to the control cotton during combustion. The durability of modified cotton was tested after 50 laundering cycles, which showed that the coating maintains 80% of its initial mass, and the after-laundering sample preserves the characteristics of self-extinguishing and a high LOI. Thus, the PDMP nanocoating-modified flame-retardant cotton fabric is sufficiently durable for practical application.

CAS / MDL: 7440-23-5
研究领域: 材料科学 · 纺织工程 · 消防安全
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CHEMICAL ENGINEERING JOURNAL · 2022 · IF 16.744

A novel highly-efficient bio-based fire retardant for poly (lactic acid): Synthesis, preparation, property and mechanism

Dan Xiao,Zi-Bo Wang,Uwe Gohs,Kathrin Harre,De-Yi Wang

In this work, the highly-efficient multifunctional bio-based fire retardant phenylphosphonic difurfurylamine (PPDF) was prepared successfully for poly(lactic acid) using furfurylamine and phenylphosphonic dichloride. Moreover, the structure of PPDF was analyzed by NMR, FTIR and MS. The fire safety, thermal, crystallization, rheological and mechanical properties of PLA/PPDF compounds were systematically tested by LOI, UL94, cone calorimeter test, TGA, DSC, polarizing optical microscope, rheometer, DMA and tensile properties. Surprisingly, only a very small loading of 0.8 wt% loading of bio-fire retardant PPDF could increase the LOI value of PLA from 19.0 % to 30.0 % and achieve V-0 rating in UL-94 vertical burning test. Moreover, PPDF not only reduced the molecular entanglement and viscosity of PLA, but also acted as a nucleating agent to increase crystallinity and crystallization rate of PLA matrix. More importantly, in the gas phase phosphorus, the PLA/PPDF compounds based on highly reactive benzene, phosphorus, phosphooxygen and phosphooxygen benzene radicals from the pyrolysis of PPDF had a highly-efficient fire safety. In the condensed phase, a relative stable residual char layer played a secondary role in the barrier. Thus, the total heat release and ignition time of PLA/PPDF compounds were evidently declined by 8.3 % and 10 s with only 0.8 wt% of PPDF loading.

CAS / MDL: 617-89-0
研究领域: 材料科学 · 高分子化学 · 消防安全工程
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Polymers · 2025 ·Vol. 17 ·期 17 ·2377 · IF 4.9

Dual-Network Thermal-Insulating and Flame-Retardant Cellulose Aerogel Fabricated via Ambient Pressure Drying

Zhengsong Wu,Yucheng Gao,Shibin Nie,Dongyue Zhao,Xudong Cheng

Cellulose aerogel is a promising thermal insulation material with terrific thermal insulation and environmental friendliness. However, the intrinsic flammability of polysaccharide molecules and dependence on freeze-drying have limited its application in flame-retardant and thermal management systems. Here, we develop a flame-retardant biomass aerogel based on a dual-network matrix of bacterial cellulose and sodium alginate. This innovative material enables high-efficiency and low-cost preparation via ambient pressure drying technology (only ~3.5% volume shrinkage), while achieving flame retardancy by introducing an inorganic nanosheet microstructure within a polymer matrix. The resulting dual-network flame-retardant cellulose aerogel demonstrates thermal performance superior to that of most polymer foams and conventional cellulose aerogels, featuring an ultra-low thermal conductivity of ~0.04 W m −1 K −1 and a high limiting oxygen index (LOI) of ~69%. This research provides a novel strategy for simultaneous flame-retardant modification and energy-efficient manufacturing of biomass-derived aerogels.

CAS / MDL: 111-30-8 1318-93-0
研究领域: 材料科学 · 高分子科学 · 火灾安全工程 · 可持续能源材料
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