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PTFE/Al
Defence Technology · 2022 · IF 4.035

Tuning energy output of PTFE/Al composite materials through gradient structure

Yao-feng Mao,Qian-qian He,Jian Wang,Chuan-hao Xu,Jun Wang,Fu-de Nie

As a typical energetic composite, polytetrafluoroethylene (PTFE)/aluminum (Al) has been widely applied in explosives, pyrotechnics, and propellants due to its ultra-high energy density and intense exothermic reaction. In this work, the radial gradient (RG) structure of PTFE/Al cylinders with three different PTFE morphologies (200 nm and 5  μ m particles and 5  μ m fiber) and content changes are prepared by 3D printing technology. The effect of radial gradient structure on the pressure output of PTFE/Al has been studied. Compared with the morphology change of PTFE, the change of component content in the gradient structure has an obvious effect on the pressure output of the PTFE/Al cylinder. Furthermore, the relationships of the morphology, content of PTFE and the combustion reaction of the PTFE/Al cylinder reveal that the cylinder shows a more complex flame propagation process than others. These results could provide a strategy to improve the combustion and pressure output of PTFE/Al.

研究领域: 材料科学 · 燃烧动力学
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JOURNAL OF ALLOYS AND COMPOUNDS · 2024 · IF 5.8

Preparation of pCL-20/PTFE-Al composites for sensibility reduction and combustion improvement

Lanting Yang,Zhaokang Chen,Lihao Wang,Zhenwei Zhang,Ruihao Wang,Changping Guo

The high sensitivity of high explosive hexanitrohexaazaisowurtzitane (CL-20) limits its applicability, and the performance optimization brought by the synergistic effect between nanothermite and CL-20 is expected to expand its application prospects. In this study, polydopamine (PDA) was introduced to modify CL-20 (denoted as pCL-20), and a quasi-core/shell pCL-20/polytetrafluoroethylene-aluminum (pCL-20/PTFE-Al) composite was successfully prepared by ultrasonic-assisted composite method. The performance characterization results demonstrate that the composite exhibits significantly better decomposition heat release than the mixed sample, a reduction in combustion time from 408 ms to 268 ms, a more stable combustion flame, and more focused energy release. At the same time, the comparison of composite combustion with different condition variables reflects the combustion advantages of the selected proportional conditions in this study. The characteristic drop height (H 50 ) increased from 24.05 cm to 42.15 cm, the explosive percentage of friction sensitivity reduced from 100 % to 70 %, and the sensitivity of the composite sample decreased significantly when compared to the raw CL-20. It improves the combustion performance while reducing the sensitivity, thereby enhancing the application potential and providing a reference for the high-energy desensitization of energetic materials.

CAS / MDL: 1185-53-1
研究领域: 材料科学 · 爆炸物化学
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RSC Advances · 2023 ·Vol. 13 ·期 26 ·17834-17841 · IF 3.9

Preparation of quasi-core/shell structured composite energetic materials to improve combustion performance

Ruihao Wang,Lanting Yang,Zhenwei Zhang,Wenkui Song,Dunju Wang,Changping Guo

Composite explosives with fast reaction rate, high energy release efficiency, and remarkable combustion performance can be obtained by the interaction between homogeneous energetic materials and heterogeneous energetic materials and have broad application prospects. However, ordinary physical mixtures can easily cause separation between the components in the preparation process, which is not conducive to reflecting the advantages of composite materials. In this study, high-energy composite structured explosives with RDX modified by polydopamine as the core and PTFE/Al as the shell were prepared using a simple ultrasonic method. The study of morphology, thermal decomposition, heat release, and combustion performance demonstrated that the quasi-core/shell structured samples have higher exothermic energy, faster combustion rate, more stable combustion characteristics, and lower mechanical sensitivity than the physical mixture.

研究领域: 材料科学 · 燃烧与爆炸学
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Defence Technology · 2021 · IF 3.172

Electrophoretic deposition of hybrid organic-inorganic PTFE/Al/CuO energetic film

Yan-jun Yin,Feng Hu,Le-hua Cheng,Xiao-dong Wang

Thermite films are typical energetic materials (EMs) and have great value in initiating explosive devices. However, research in thermite film preparation is far behind that of research in thermite powders. Electrophoretic deposition (EPD) is an emerging, rapid coating method for film fabrication, including of energetic composite films. In this work, a polytetrafluoroethylene (PTFE)/Al/CuO organic-inorganic hybrid energetic film was successfully obtained using the above method for the first time. The addition of lithocholic acid as a surfactant into the electroplating suspension enabled PTFE to be charged. The combustion and energy release were analyzed by means of a high-speed camera and differential scanning calorimetery (DSC). It was found that the combustion process and energy release of PTFE/Al/CuO were much better than that of Al/CuO. The main reason for the excellent combustion performance of the hybrid PTFE/Al/CuO system was that the oxidability of PTFE accelerated the redox reaction between Al and CuO. The prepared PTFE/Al/CuO film was also employed as ignition material to fire a B–KNO 3 explosive successfully, indicating considerable potential for use as an ignition material in micro-ignitors. This study sheds light on the preparation of fluoropolymer-containing organic-inorganic hybrid energetic films by one-step electrophoretic deposition.

研究领域: 材料科学 · 含能材料 · 电化学 · 燃烧物理
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THERMOCHIMICA ACTA · 2019 · IF 2.251

Tuning the reactivity and combustion characteristics of PTFE/Al through carbon nanotubes and grapheme

Jun Wang,Chengcheng Zeng,Chunhong Zhan,Long Zhang

Nanoenergetic composites composed of polytetrafluoroethylene (PTFE) and fuel (Aluminum) have potential applications in the military and civilian fields owing to high energy density and exothermic reaction. Herein, the ignition, energy output and combustion characteristics of Al/PTFE were tuned by employed carbon nanotubes (CNTs) and graphene based on high thermal conductivity. The highest output energy and combustion speed of PTFE/Al with 3 wt% CNTs are 3158 J/g and 397 m/s, respectively, which are higher than that of PTFE/Al (2106 J/g and 260 m/s) and PTFE/Al with graphene (2201 J/g and 286 m/s). The onset reaction temperature and ignition delay time of PTFE/Al with 3 wt% CNTs are reduced by 80 °C and 0.21 ms, respectively. Furthermore, the flame structure of PTFE/Al with graphene is significantly changed from semicircle to spiculate. This work provides efficient approach to improve reactivity and combustion properties and understand the heat transfer in combustion reaction process of PTFE/Al.

研究领域: 材料科学 · 能源工程
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Energetic Materials Frontiers · 2026 · IF 4.7

Facile Sol-Gel Synthesis of PTFE@Al Core-Shell Powders for Enhanced Curing Depth in UV-Curing-Assisted Direct Ink Writing of Composite Solid Propellants

Kai Miao,Zi-chen Wang,Lu Wang,Yang Ran,Heng Xue,Shuang Gao,Sheng Huang,Di-chen Li

UV-curing-assisted direct ink writing (DIW) is an established additive manufacturing technique for composite solid propellants, facilitating the development aerospace propulsion systems. However, direct application to aluminum (Al)-containing propellant slurries leads to limited curing depth, attributed to the high UV absorbance of aluminum powder. To address this limitation, we propose a novel surface modification strategy in which aluminum powders are coated with polytetrafluoroethylene (PTFE), yielding PTFE@Al composite powders with a core-shell structure. UV absorbance measurements show that PTFE coatings reduce the absorbance of aluminum powder by approximately 63%. Scanning electron microscopy (SEM) confirmed the uniformity and integrity of the PTFE coatings. Thermogravimetric (TG) and differential scanning calorimetry (DSC) analyses indicate that PTFE coating significantly enhances the energy release of aluminum powder, achieving an exothermic heat output of 2.19 kJ·g -1 below 1400 °C-approximately three times that of uncoated aluminum. Furthermore, curing tests on formulations containing PTFE@Al powders demonstrated an approximate 15% increase in curing depth. These results demonstrate that PTFE@Al composite powders not only overcome the limitations of aluminum’s UV absorption but also significantly enhance photocuring efficiency and energetic output. This work presents an innovative material design strategy and a practical route for additive manufacturing of high-performance solid propellant grains.

CAS / MDL: 1336-21-6 141-78-6
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