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Rotating Foam Stirrer Reactor
Innovative Food Science & Emerging Technologies · 2025 · IF 6.8

Highly effective preparation of low molecular weight chitosan by enhanced chemical degradation applying high gravity technology

Yu-Cheng Yang,Shu-Hao Cheng,Yi-Xiong Zhang,Jie Mao,Bing-De Zheng,Na Zhang,Ya-Yan Huang,Xue-Qin Zhang,Jing Ye,Mei-Tian Xiao

To effectively prepare value-added low molecular weight chitosan with improved molecular weight uniformity, a novel high-gravity reactor—the Rotating Foam Stirrer Reactor (RFSR)—is proposed to enhance the chemical degradation process of chitosan. The study reveals that the combined H₂O₂-Vc degradant significantly increases degradation efficiency compared to H₂O₂ or Vc alone, attributed to synergistic effects in hydroxyl radical production. Specifically, the degradation efficiency of the H₂O₂-Vc combination increased by 56.41 % and 32.88 %, respectively, within 5 min. Increased rotational speed improves degradation efficiency and narrows the molecular weight distribution, particularly at higher chitosan concentrations. The weight-average molecular weight rapidly decreases within the first 30 min and then stabilizes, while maintaining a more uniform distribution. Positioning the degradant feed at the stirrer's outer edge further enhances degradation. The RFSR outperforms traditional reactors, producing chitosan with lower molecular weight and better uniformity. Additionally, a predictive correlation for the reaction rate constant, incorporating mass transfer effects, shows good agreement with experimental results, with an error margin of approximately ±20 %, supporting large-scale industrial applications in polysaccharide degradation.

CAS / MDL: 50-81-7
研究领域: 生物化学 · 材料科学 · 化学工程
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