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JOURNAL OF THE EUROPEAN CERAMIC SOCIETY · 2024 · IF 5.8

Effect of SiO2/AlOOH double-coated SiC powders on the properties of SiC ceramics by vat photopolymerization

Zhang-Ao Shi,Jia-Min Wu,Chen Mao,Li-Xiang Fu,Shou-Lei Yang,Jing-Xian Zhang,Yu-Sheng Shi

Vat Photopolymerization (VPP) technology is expected to address the challenges of preparing high-strength, precise, and complex SiC ceramics. However, the poor printability of SiC powders and the low strength of the resulting SiC ceramics remain significant obstacles. To overcome these issues, this study proposes a SiO 2 /AlOOH double-coating method for modifying SiC powders. The effects of AlOOH content in the double coating on the properties of SiC powders, slurries, and ceramics were investigated. Additionally, the impact of sintering additives on the densification behavior and mechanical properties of SiC ceramics was examined. The results indicated that increasing the AlOOH content in the double coating decreased the UV absorption of the powders and increased the curing depth of the slurries, but also increased the viscosity of the pastes. Moreover, while increasing the AlOOH content in the double coating improved the densification and flexural strength of the ceramics, the effect was significantly less compared to optimizing the sintering additive. Using SiO 2 /AlOOH double-coated SiC powders containing 2.5 wt% AlOOH and 10 wt% Al 2 O 3 -Y 2 O 3 -MgO (mass ratio 1:8:1) sintering additives, SiC ceramics were prepared with a relative density of 91.1 ± 3.5 %, a Vickers hardness of 1685.6 ± 86.4 HV, and a flexural strength of 281.7 ± 14.4 MPa, much higher than that of other SiC ceramic prepared using the same process. This represents the highest flexural strength of SiC ceramics prepared by VPP technology to date, providing a new method for the preparation of high-strength SiC ceramics via VPP.

研究领域: 材料科学 · 陶瓷加工
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JOURNAL OF THE EUROPEAN CERAMIC SOCIETY · 2014 · IF 2.307

High thermal conductivity in pressureless densified SiC ceramics with ultra-low contents of additives derived from novel boron–carbon sources

Yinsheng Li,Jie Yin,Haibo Wu,Ping Lu,Yongjie Yan,Xuejian Liu,Zhengren Huang,Dongliang Jiang

In order to attain high thermal conductivity , SiC was doped with ultra-low amounts of B and C as sintering additives using boric acid together with d -fructose as boron–carbon sources. The contents of in situ generated B and C were both tailored as low as 0.4   wt.%, which can significantly reduce the impurities induced phonon scattering effect. The SiC ceramics were pressureless densified at 2150   °C for 1   h, and some samples experienced subsequent annealing at 1950   °C for 4   h. High thermal conductivities of 180.94   W/(m   K) for the as-sintered SiC ceramics and 192.17   W/(m   K) for the annealed specimens at room temperature were achieved. The reasons for the high thermal conductivity in the polycrystalline SiC ceramics were specified, based on the close correlation with microstructure.

CAS / MDL: 10043-35-3
研究领域: 材料科学 · 陶瓷工程
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JOURNAL OF MATERIALS SCIENCE · 2016 ·Vol. 51 ·期 17 ·8139-8147 · IF 2.302

ZrC formation and the phase relations in the Si–Zr–Mg–O–C system

Sun W. Z.,Cheng J. G.,Huang Z. K.,Jiang Y.,Wu L. E.,Liu L. M.

When MgO+ZrO 2 were used as a sintering aid to SiC ceramics, it was found that ZrO 2 reacted with SiC and MgO to form ZrC and a magnesium silicate. This reaction may provide a new route to synthesize ZrC or prepare ZrC/SiC composites by reaction sintering using ZrO 2 , SiC, and MgO as starting materials. In the present work, formation process of the ZrC phase in the SiC–MgO–ZrO 2 system was addressed. Subsolidus phase relations at 1550 °C of the SiC–MgO–ZrO 2 system and the related SiC–SiO 2 –ZrC–ZrO 2 –MgO (Si–Zr–Mg–O–C) system were investigated.

研究领域: 材料科学 · 陶瓷工程
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JOURNAL OF THE AMERICAN CERAMIC SOCIETY · 2024 ·Vol. 107 ·期 10 ·6821-6832 · IF 3.5

Enhanced mechanical and wave-absorption properties of SiC–Si3N4–FeSi porous ceramics by introducing Al

Huihui Zhang,Guocheng Ma,Haibo Wu,Ming Yuan,Xuejian Liu,Zhengren Huang

SiC-based porous ceramic wave-absorbing materials have attracted much attention due to their excellent properties such as low density, high-temperature resistance, and oxidation resistance. In this work, the impedance matching of SiC ceramics is improved by introducing Si 3 N 4 wave-transparent phase, and the dielectric loss capability of SiC ceramics is enhanced by introducing FeSi wave loss phase. To achieve a balance between impedance matching and absorption loss in porous ceramics, different molar contents of Al were introduced into FeSi to tailor electromagnetic parameters. The effects of introducing FeAl x Si 1− x on the phase composition, microstructure, dielectric loss, and microwave absorption mechanism of SiC–Si 3 N 4 porous ceramics were systematically investigated. When FeAl 0.25 Si 0.75 is added, the minimum reflection loss of the porous ceramics is as low as −58.02 dB, and the flexural strength is as high as 87.23 MPa. The presence of Al promotes the transformation of the Si 3 N 4 crystal and the generation of Al 2 O 3 . The introduction of FeAl 0.25 Si 0.75 into SiC–Si 3 N 4 has constructed “inductor–capacitor–resistance” microcircuit, which enhances polarization loss, conductivity loss, and magnetic loss, and realized the double enhancement of the mechanical and wave-absorbing properties of porous ceramics.

研究领域: 材料科学 · 电磁学
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Membranes · 2024 ·Vol. 14 ·期 5 ·117 · IF 3.3

In Situ-Grown Al2O3 Nanoflowers and Hydrophobic Modification Enable Superhydrophobic SiC Ceramic Membranes for Membrane Distillation

Yuqi Song,Kai Miao,Jinxin Liu,Yutang Kang,Dong Zou,Zhaoxiang Zhong

Membrane distillation (MD) is considered a promising technology for desalination. In the MD process, membrane pores are easily contaminated and wetted, which will degrade the permeate flux and salt rejection of the membrane. In this work, SiC ceramic membranes were used as the supports, and an Al2O3micro-nano structure was constructed on its surface. The surface energy of Al2O3@SiC micro-nano composite membranes was reduced by organosilane grafting modification. The effective deposition of Al2O3nanoflowers on the membrane surface increased membrane roughness and enhanced the anti-fouling and anti-wetting properties of the membranes. Simultaneously, the presence of nanoflowers also regulated the pore structures and thus decreased the membrane pore size. In addition, the effects of Al2(SO4)3concentration and sintering temperature on the surface morphology and performance of the membranes were investigated in detail. It was demonstrated that the water contact angle of the resulting membrane was 152.4°, which was higher than that of the pristine membrane (138.8°). In the treatment of saline water containing 35 g/L of NaCl, the permeate flux was about 11.1 kg⋅m−2⋅h−1and the salt rejection was above 99.9%. Note that the pristine ceramic membrane cannot be employed for MD due to its larger membrane pore size. This work provides a new method for preparing superhydrophobic ceramic membranes for MD.

研究领域: 材料科学 · 环境工程
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JOURNAL OF THE EUROPEAN CERAMIC SOCIETY · 2022 · IF 6.364

Fabrication method and mechanical properties of biomimetic Cf/ZrB2-SiC ceramic composites with bouligand structures

Yumin An,Kun Wan,Yi Yang,Yongna Jia,Yehong Cheng

Herein, biomimetic C f /ZrB 2 -SiC ceramic composites with bouligand structures are fabricated by combining precursor impregnation, coating, helical assembly and hot-pressing sintering. First, C f /ZrB 2 -SiC ceramic films are achieved through a precursor impregnation method using polycarbosilane (PCS). Second, the PCS-C f /ZrB 2 -SiC ceramic films are coated with ZrB 2 and SiC ceramic layers. Finally, hot-pressing sintering is employed to densify helical assembly C f /ceramic films with a fixed angle of 30°. The microstructures and carbon fiber content on the mechanical properties of biomimetic C f /ZrB 2 -SiC ceramic composites are analyzed in detail. The results show that the coated ceramic layer on PCS-C f /ZrB 2 -SiC films can heal the cracks formed by pyrolysis of PCS, and the mechanical properties are obviously improved. Meanwhile, the mechanical properties could be tuned by the contents of the carbon fiber. The toughening mechanisms of C f /ZrB 2 -SiC ceramic composites with bouligand structures are mainly zigzag cracks, crack deflection, multiple cracks, carbon fiber pulling out and bridging.

CAS / MDL: 409-21-2
研究领域: 材料科学 · 仿生学
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CERAMICS INTERNATIONAL · 2021 · IF 4.527

Low-temperature sintering of a porous SiC ceramic filter using water glass and zirconia as sintering aids

Qian Jiang,Yuling Xie,Lingqian Ji,Zhaoxiang Zhong,Weihong Xing

The fabrication of porous silicon carbide (SiC) ceramics prepared by existing reaction bonding technology requires high-temperature sintering beyond 1400 °C. We used low-cost industrial grade water glass and zirconia as sintering aids to prepare porous SiC ceramic filters to reduce the sintering temperature while improving the commerciality. Additionally, we investigated the effects of different sintering temperatures and the addition of water glass on the samples. Loading water glass and zirconia reduced the sintering temperature to 600 °C. The additive-loaded ceramic filter sintered at 600 °C exhibited an average pore size of 0.58 μm, a porosity of 47.4%, a bending strength reaching 56 MPa, a pure water permeance exceeding 4800 L m −2 h −1 bar −1 , and good acid corrosion resistance . In addition, the SiC filter prepared at 1000 °C showed good chemical resistance and an average pore size of 0.75 μm as well as mechanical strength and pure water permeance of over 80 MPa and 6294 L m −2 h −1 bar −1 , respectively. The low-cost, high-performance porous SiC ceramic filter exhibits broad commercial application prospects in water treatment.

CAS / MDL: 9002-89-5
研究领域: 材料科学 · 环境工程
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JOURNAL OF THE EUROPEAN CERAMIC SOCIETY · 2023 · IF 5.7

Nano-infiltration and transient eutectic (NITE) joining of SiC ceramics applied for the harsh environments

Hao Zhou,Ziyan Zhao,Hui Zhang,Jinjing Yang,Anle Sun,Xuejian Liu,Zhengren Huang,Yan Liu

To expand the application of SiC/SiC joints under extreme conditions, Nano-Infiltration and Transient Eutectic (NITE) joining technology with AlN-Y 2 O 3 as a sintering additive was successfully developed. The rheological properties of the slurry and the microstructure evolution of the joints were systematically characterized by rheometer, SEM, EDS, EBSD , and TEM , respectively. Both room-temperature and high-temperature flexural strength was measured to evaluate the mechanical properties of the joints. An immersion test with concentrated nitric acids was performed to evaluate the corrosion resistance of the joints. The defect-free joining layer was composed of a dense α-SiC phase, a small amount of YAG(Y 3 Al 5 O 12 ) distributed in the triangular grain boundary, and a Y-Al-O glass phase from AlN-Y 2 O 3 . The mechanism of NITE joining could be attributed to the incoherent growth of the newly generated α-SiC in the joining layer along the α-SiC substrate. The maximum room-temperature strength of the joints was 320.5 ± 37.6 MPa. When the test temperatures were 1000 °C, 1200 °C, and 1400 °C, the flexural strength reached 238.7 ± 33.1 MPa, 215.5 ± 52.5 MPa, and 166.9 ± 52.0 MPa, respectively. After immersing the joints in a concentrated HNO 3 for 168 h, the flexural strength was 173.3 ± 12.6 MPa. The joints' excellent mechanical properties and corrosion resistance reveal great application potential under extreme conditions.

CAS / MDL: 63148-65-2 409-21-2
研究领域: 材料科学 · 工程学
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JOURNAL OF THE EUROPEAN CERAMIC SOCIETY · 2023 · IF 5.7

Enhanced wet-oxidation resistance of Y2O3 modified SiC ceramics by the formation of Y2Si2O7 protective layer

Jun-Min Zhang,Xiao-Wu Chen,Jin-Shan Yang,Xiang-Yu Zhang,Yan-Mei Kan,Jian-Bao Hu,Yu-Dong Xue,Hao Qin,Shao-Ming Dong

The poor wet-oxidation resistance limits the long-life service of SiC f /SiC composites as the hot end components of aero-engines. The stability of SiC f /SiC composites under high-temperature wet oxygen environment can be promoted by more robust SiC matrix. In this work, the effect of Y 2 O 3 on the corrosion behaviors of SiC ceramics in flowing O 2 /H 2 O atmosphere at 1400 ℃ was studied. Duo to the continuous Y 2 Si 2 O 7 layer formed on the surface, SiC-Y 2 O 3 ceramics exhibit much better wet-oxidation resistance than original SiC ceramics. During the oxidation process , Y 2 O 3 dispersed in the ceramics migrates to the surface and reacts with SiO 2 to form β-Y 2 Si 2 O 7 . Subsequently, the β-Y 2 Si 2 O 7 aggregates and grows to form a continuous Y 2 Si 2 O 7 layer, inhibiting the corrosion from oxidizing medium to the inner SiC matrix. This study is expected to provide important ideas for the design and structure regulation of wet-oxidation resistant SiC f /SiC composites.

CAS / MDL: 1314-36-9 409-21-2
研究领域: 材料科学 · 航空航天工程
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CERAMICS INTERNATIONAL · 2025 · IF 5.6

Different influence mechanisms of RE2O3 (RE= La, Y, Er, Lu) on the oxidation behavior of RMI-SiC ceramics in air and O2/H2O atmospheres

Jun-Min Zhang,Xiao-Wu Chen,Xiao You,Qing-Gang Li,Meng-Meng Wang,Xiang-Yu Zhang,Yan-Mei Kan,Yu-Dong Xue,Shao-Ming Dong

The effect of RE 2 O 3 (RE = La, Y, Er, Lu) on the oxidation behavior of RMI-SiC ceramics in air and wet oxygen atmospheres at 1400 °C were studied. The outward migration of RE 3+ cations reduces the oxidation resistance of SiC-RE ceramics in air, but improves the wet-oxidation resistance of SiC-RE ceramics due to the formation of denser RE 2 Si 2 O 7 layer. The outward migration rates of RE 3+ cations may be influenced jointly by the RE 3+ cation radius and the formation rate of RE 2 Si 2 O 7 . The higher mobility of Er 3+ and Y 3+ cations makes Y 2 O 3 and Er 2 O 3 promising modifier for enhancing the wet-oxidation resistance of RMI-SiC f /SiC composites, although the modified components need to be optimized and further analyzed in a more realistic service environment.

CAS / MDL: 8001-79-4 63148-65-2
研究领域: 材料科学 · 化学工程
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JOURNAL OF THE EUROPEAN CERAMIC SOCIETY · 2021 · IF 5.302

Oxidation behavior of medium-entropy (Y1/3Yb1/3Lu1/3)2O3 modified SiC ceramic at 1700 °C: Experimental and theoretical study

Wei Xie,Qiangang Fu,Chunyu Cheng,Pei Zhang,Ningning Yan

The medium-entropy oxide (Y 1/3 Yb 1/3 Lu 1/3 ) 2 O 3 with a body-centered cubic structure was successfully synthesized by solid-state reaction process, and then it was introduced into SiC ceramic to study its effect on the oxidation behavior of SiC ceramic at 1700 °C. The (Y 1/3 Yb 1/3 Lu 1/3 ) 2 O 3 -modified SiC ceramic exhibited better oxidation resistance than its individual oxides (Y 2 O 3 , Yb 2 O 3 , and Lu 2 O 3 ) modified SiC ceramic. The experimental and calculated results all indicate that the rare-earth atoms had the tendency to diffuse into the SiO 2 structure and occupy the interstitial positions within SiO 2 structure. The introduction of medium-entropy oxide (Y 1/3 Yb 1/3 Lu 1/3 ) 2 O 3 reduced the initial oxidation rate of the ceramic samples (1−3 h), and enhanced the stability of SiO 2 structure, thus resulting in a better oxidation resistance at 1700 °C.

研究领域: 材料科学 · 化学
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JOURNAL OF THE AMERICAN CERAMIC SOCIETY · 2018 ·Vol. 102 ·期 4 ·2041-2052 · IF 2.956

Multiscale toughening of ZrB2-SiC-Graphene@ZrB2-SiC dual composite ceramics

Yehong Cheng,Yang Lyu,Wenbo Han,Ping Hu,Shanbao Zhou,Xinghong Zhang

The design of bioinspired architectures is effective for increasing the toughness of ceramic materials. Particularly, a dual composite equiaxial architecture is ideal for fabricating weak interface-toughened ZrB 2 -SiC ceramics with isotropic performance. In this paper, ZrB 2 -SiC-Graphene@ZrB 2 -SiC dual composite ceramics were synthesized via an innovative processing technique of granulating-coating method. ZrB 2 -20 vol.% SiC containing 30 vol.% Graphene was selected as weak interface to realize multiscale toughening and improve the thermal shock resistance of ZrB 2 -SiC ceramic materials. The incorporation of ZrB 2 -SiC-Graphene weak interface into the ZrB 2 -SiC matrix improved the damage tolerance and critical thermal shock temperature difference. The design of equiaxial structures moderated the anisotropy of performance in different planes. The graphene sheets incorporated in the ZrB 2 -SiC-Graphene interface phase played a key role in multiscale toughening, including macroscopic toughening of crack deflection and microcracks, and microscopic toughening of graphene bridging and pull-out.

CAS / MDL: 409-21-2
研究领域: 材料科学 · 陶瓷工程
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