JOURNAL OF THE EUROPEAN CERAMIC SOCIETY
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2022
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IF 6.364
Qin Sun,Ludong Yang,Wanchun Yang,Hongjun Ji,Mingyu Li,Yufeng Li
Ceramics and metal joinings have been widely employed in aerospace, dental implants , and the electronic packaging industry for fabricating multifunctional components. In this study, the 35Bi 2 O 3 -50B 2 O 3 -15ZnO (mol.%) glass has been employed for joining the ZrO 2 ceramic and Ti-6Al-4V alloy. The effect of brazing temperature on the microstructure evolution, mechanical properties , and bonding mechanism of brazed joints has been analyzed. The microstructure of the ZrO 2 /glass/Ti-6Al-4V joints and the content of Bi 4 B 2 O 9 , Bi 2 O 3 and Bi 24 B 2 O 39 precipitated crystals in glass were found to be dependent on the brazing temperature. The reaction product of Bi 4 Ti 3 O 12 was identified in the glass/Ti-6Al-4V interface because of the chemical reaction between the oxidized layer of Ti-6Al-4V alloy and glass. A maximum shear strength as high as 48.8 ± 5.2 MPa was obtained. Our work, thus, demonstrates that the 35Bi 2 O 3 -50B 2 O 3 -15ZnO glass is an effective bonding material for joining ZrO 2 ceramic and Ti-6Al-4V alloy under low temperature in an ambient atmosphere.
研究领域:
材料科学
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焊接工程
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DOI
高影响因子
Journal of Central South University
·
2022
·Vol. 29
·期 6
·1811-1822
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IF 2.392
Dong Zhao-wang,Xia Yang,Guo Xue-yi,Liu Han-ning,Liu Pei-dong
Ti-6Al-4V alloy powder was prepared through a two-step reduction of a mixture of TiO 2 , V 2 O 5 and Al 2 O 3 in this study. The oxide mixture was first reduced by Mg in MgCl 2 at 750 °C in argon, where oxygen was reduced to 2.47 wt% from 40.02 wt%. The oxygen content in the final powder was eventually reduced to an extremely low level (0.055 wt%) using calcium at 900 °C in argon, and the final powder had the composition of 90.12 wt% Ti, 5.57 wt% Al, and 3.87 wt% V, which meets the standard specification of Ti-6Al-4V (ASTM F1108-09). Between the two reductions, a heat treatment step was designed to help controlling the specific surface area and particle size. The effect of the heat treatment temperature on the morphology, and composition uniformity of the powder was investigated in detail. Heat treatment above 1300 °C attributed to a dense powder with a controlled specific surface area. Thermodynamic modeling and experimental results indicated that only α -Ti enriched with Al and β-Ti enriched with V exist in the final powder, and other possible phases including Al-Mg and Al-V were excluded. This study also offers a triple-step thermochemical process for producing high-purity Ti-based alloy powder.
研究领域:
材料科学
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冶金工程
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DOI
高影响因子
Materials Research Express
·
2019
·Vol. 6
·期 10
·105316
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IF 1.449
Ruoyu Liu,Chuanbing Huang,Lingzhong Du,Hao Lan,Shige Fang,Weigang Zhang
Aluminium/polyimide (Al/PI) powders were prepared via in situ. Al/PI composites were fabricated by hot pressing technology at 723 K for 30 min under Ar. The microstructure, thermal stability and tribological properties of Al/PI composites were investigated. SEM images showed that Al particles were wrapped in the composite with no gap. According to the TG analysis, 15Al/PI composite showed excellent thermal stability up to 773 K. Meanwhile, 15Al/PI composites exhibited excellent tribological behaviour at high temperature, especially at 773 K. The friction coefficient of 15Al/PI composite at 773 K was about 0.28 which was lower than that of pure PI (about 0.41). The wear rate of 15Al/PI composite at 773 K was about 65 × 10−5 mm3 Nm−1. The tribological properties of Al/PI composites was improved at high temperature. In the process of sliding tests, Al particles were transferred to the Ti-6Al-4V alloy's surface and PI particles were pressed on the composite's surface. The transfer of Al can protect Ti-6Al-4V alloy from wear and reduce the friction coefficient during the sliding test.
研究领域:
材料科学
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摩擦学
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DOI
高影响因子
MATERIALS SCIENCE FORUM
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2017
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IF 0
Zhao Bing Cai,Xue Jia Pang,Xiu Fang Cui,Xin Wen,Zhe Liu,Mei Ling Dong,Yang Li,Guo Jin
In order to improve the surface properties of Ti-6Al-4V, high-entropy alloy coatings were prepared by in-situ laser cladding on the surface of Ti-6Al-4V substrate. The microstructure, micro-hardness, corrosion resistance and wear resistance were investigated. The results showed that the high-entropy alloy coating was composed of BCC high-entropy alloy phase, α-Ti phase and (Ni, Co)Ti2 phase. The micro-hardness of the high-entropy alloy coatings is much higher than that of Ti-6Al-4V substrate. The coating also has a better corrosion resistance than Ti-6Al-4V substrate, even superior to 304SS in 3.5wt.% NaCl solution at room temperature. Compared with Ti-6Al-4V substrate, the high-entropy alloy coating has a greater wear resistance with the wear mass loss decreased 28.2% and 23.1%, respectively. Wear patterns of Ti-6Al-4V substrate and high-entropy alloy coatings are the coexistence of adhesive wear and abrasive wear, but the wear degree of high-entropy alloy coatings is lower.
研究领域:
材料科学
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表面工程
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DOI
JOURNAL OF ALLOYS AND COMPOUNDS
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2022
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IF 6.371
Mingyuan Zhang,Taotao Cai,Weiliang Lu,Shili Zheng,Ying Zhang,Yi Zhang
Given the high cost of fabricating the Ti-6Al-4V alloy powder by the traditional hydriding-dehydriding and atomization methods, a novel sintering-deoxygenation process was proposed and studied in this research. With the help of the developed deoxygenation treatment, value-added raw materials such as Ti sponge can be substituted by low-cost and low-grade materials with high oxygen content. In addition, sintering in a solid state saves a significant amount of processing energy compared to alloying above the melting point of Ti in the conventional alloy production process. This paper prepared six sintering precursors with different initial compositions and oxygen contents using the low-valued raw materials of crude titanium, crude vanadium, V 2 O 3 , Al powder, and Al 2 O 3 powder. These precursors' sintering performances on shrinkage, phase composition, microstructure, and porosity were investigated. The results show that the sintering shrinkage is positively correlated with the sintering temperature and holding time and is also affected by the raw materials. The pellet made by mixed crude titanium and AlV master alloy showed the largest shrinkage and the densest bulk. The various combinations of the raw materials led to the changes in the oxygen contents in the precursors, the alpha-beta phase ratio, and the shift of the diffraction peaks of the α-phase. The dissolving of the AlV master alloy and the formation of the Ti 3 Al intermediate phase took place during sintering due to diffusion. Sintering at 900–1000 °C is critical for elemental diffusion and densification, and sintering at higher temperatures is decisive for microstructure homogenization and further densification. Using the hydrogen-assisted Mg deoxygenation method, all the sintered samples could be treated to an oxygen level of around 0.4 wt% regardless of oxygen content in precursors. The contents of Ti, Al, V, and Fe in the obtained Ti-6Al-4V powders met the requirements of GB/T 34486-2017. This research has demonstrated the feasibility of fabricating Ti-6Al-4V alloy powder by the novel sintering-deoxygenation process.
研究领域:
材料科学
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冶金工程
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产品关联
DOI
高影响因子
JOURNAL OF THE EUROPEAN CERAMIC SOCIETY
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2020
·
IF 4.495
Qinghua Feng,Panpan Lin,Tiesong Lin,Peng He,Yan Liu,Weimin Long,Jian Li
A novel design of a multi-layered joint architecture, characterized by the controllable spatial distribution of ceramic reinforcements, was obtained, when brazing ZrB 2 -SiC ceramics and Ti-6Al-4 V reinforced by TiB whiskers with AgCu filler. To induce SiC reinforcements to cluster together, within the center of the filler and especially away from the ZrB 2 -SiC, SiC was added into joint, in the form of a SiC interlayer featuring a 3D-bridged network structure with continuous micro-channels infiltrated by capillary force by liquid filler during brazing. Different SiC particles were connected together, by micro-bridges being not destroyed during brazing. The layer rich in SiC could reduce thermal expansion mismatch between different substrates, the AgCu next to the ZrB 2 -SiC could relax the strain energy by high plastic deformation. Compared to joint brazed with single AgCu, joint strain energy decreased from 10.8 × 10 −6 J to 8.6 × 10 −6 J, accordingly joint shear strength increased from ∼5.4 MPa to ∼41.2 MPa.
研究领域:
材料科学
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焊接工程
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产品关联
DOI
高影响因子
JOURNAL OF THE ELECTROCHEMICAL SOCIETY
·
2024
·Vol. 171
·期 6
·063503
·
IF 3.1
Beihu Lu,Muya Cai,Xiang Chen,Huayi Yin
Titanium alloys have been widely used in bone implants, but the mechanical properties, elastic modulus mismatch between bone and metal, and stress shielding effects can occur. However, porous materials can effectively overcome this problem. In recent years, porous structures have attracted enough attention from researchers. Adjustment of the porous structure may make the titanium alloys better able to meet the requirements of the implant. In this study, we have successfully prepared Ti-6Al-4V alloys by combining powder metallurgy with electrolysis in molten salt. At the same time, CaCl2 was used as a sacrificial space holder to adjust the porosity and porous structure. The Ti-6Al-4V alloys prepared by this method contain 29%–60% porosity and elastic modulus has been controlled between 1.8 GPa to 7.8 GPa, which is suitable for cancellous bone, trabecular, and other parts with low elastic modulus. In addition, the higher porosity also showed better corrosion resistance in the Hank's solution. The potentiodynamic polarization curves show that the corrosion resistance increases significantly with an increase in porosity.
研究领域:
材料科学
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生物医学工程
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腐蚀科学
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DOI
高影响因子
TRIBOLOGY LETTERS
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2025
·Vol. 73
·期 4
·1-16
·
IF 3.3
Sheng Dezun,Yu Hongliang,Zhang Xiao,Zhou Xin
Reducing alloy friction to achieve ultra-low friction is a valuable approach to save energy and reduce pollution from oil use, which is a major challenge for researchers. This study introduces a successful method to achieve ultra-low friction in Ti-6Al-4 V using a hydrated lubricant composed of hydroxyethyl cellulose (HEC). And the effects of speed and concentration on lubricating were investigated. It was found that excessive sliding speeds may lead to lubricant detachment and consequent friction increase, indicating that the adsorption ability of HEC needs to be enhanced in future studies. In addition, when the concentration exceeds 5 wt%, wear loss tends to stabilize across tests with different concentrations, while the friction force increases with rising concentrations. Based on these findings, microscopic studies were conducted to investigate the mechanism of friction reduction. Notably, distinct topographic features resembling ‘valleys’ and ‘plateaus’ were identified on the wear scars in a nanoscale scope. The movement of the surfaces induces the hydrated HEC lubricant to flow from the lower valleys to the higher plateaus, suggesting elastohydrodynamic lubrication mechanisms to form robust films. The valleys serve as lubricant reservoirs, while the plateau tops support the lubricant films to prevent contacts between Ti-6Al-4 V and Si 3 N 4 . The schematic illustrations depict the microscopic mechanisms for achieving of ultra-low friction on Ti-6Al-4 V alloy.
研究领域:
摩擦学
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材料科学
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润滑工程
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表面化学
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DOI
高影响因子
Materials Science & Engineering C-Materials for Biological Applications
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2020
·
IF 5.88
Qianting Yao,Yingying Jiang,Shuo Tan,Xinyi Fu,Bo Li,Lijia Liu
Electronic structure and bioactivity of calcium phosphate (CaP) coatings on Ti-based anodic nanotubes are investigated. Nanotubes on pure Ti and Ti-6Al-4V alloy, respectively, are used as substrates for CaP deposition. The CaP coatings are formed by first growing a seeding CaP layer using alternative immersion (AIM) treatment followed by crystallization in Dulbecco's phosphate-buffered saline (DPBS). CaP coatings formed on both Ti and Ti-6Al-4V substrates are found containing a variety of bioactive CaP species, such as hydroxyapatite (HA), amorphous CaP (ACP), octacalcium phosphate (OCP), and dicalcium phosphate dihydrate (DCPD). The compositions of the coatings during the nucleation and crystallization processes are tracked and analyzed using X-ray absorption near-edge structure (XANES). The variation of CaP species in the resulted coatings are found strongly dependent on the choice of metal substrates, which leads to different bioactivities. By comparing the proliferation and differentiation of osteoblast cells (MC3T3-E1) on the CaP coatings, correlations between CaP species and their bioactivities are established.
研究领域:
材料科学
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生物材料
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生物医学工程
✓ 已验证
产品关联
DOI
PubMed
高影响因子
危险品化学品经营许可证（带存储）