Zhaoyang Zheng,Dong Han,Tianyu Zhang,An Du,Ruina Ma,Yongzhe Fan,Xue Zhao,Xiaoming Cao
The Co-depletion zone in WC–Co brazed joints is the main zone of joint failure, so it is crucial to explore novel processes to inhibit the Co-depletion zone and enhance the joint shear strength. In this study, a composite process of pre-plating Cu on the WC–Co surface + brazing was designed. Co-depletion zone reduces from 6 μm to 1 μm due to the Cu plating. Meanwhile, the formation of a plating fusion zone in the filler layer transforms TiCo with a thickness of 2.5 μm into a small number of TiCo particles. Moreover, the high concentration of Cu atoms in the vicinity of the WC particles at the interface changes the Co-segregation layer in the WC into a Cu-rich layer. The concentration of Cu in the filler layer leading to precipitation of TiCu and Ti 2 Cu particles. Ti 2 Cu particles encapsulated by ductile Ag–Cu–In ternary eutectic contribute to inhibit the cracks propagation. The shear strength of the joints was enhanced by 51.3 % to 295 MPa. The composite process of pre-plating on the base material surface + brazing has positive significance in inhibiting the excessive diffusion of elements from the base materials to the filler layer.
Yang Jia,Tao Li,Xiaoguang Chen,Haitao Xue,Weibing Guo,Cuixin Chen
Al 2 O 3 ceramic and 304 stainless steel were brazed with AgCuTi filler in this paper. Two kinds of composite filler were prepared by adding Cu foam and Cu foam covered with graphite (Gr-Cu foam) to relieve the residual stress of the joints. The effects of Cu foam pore size on the joints were investigated in detail, and the evolution mechanism of the joints was analyzed. Graphite-reinforced Cu foam was fabricated by spraying graphite for the first time. Results showed that the extremely low coefficient of thermal expansion of graphite and the good energy absorption performance of Cu foam were both conducive to reducing the thermal residual stress during the cooling process. Gr-Cu foam with pre-filled pores was used to solve the problems of structural dissolution of Cu foam and unfilled solder in Cu foam pores to a certain extent. And it played a key role in preventing the diffusion of metal atoms. The graphite on the surface of the Cu foam generated TiC in the brazing seam. The TiC and Cu foam promoted the formation of the TiCu strengthening phase. Furthermore, when the pore size of the Gr-Cu foam was 150 μm, the maximum shear strength of the joint was 246.84 MPa. This value was about 40% higher than that of Cu foam with the same pore size. The residual stresses of joint with and without graphite-reinforced were calculated, respectively, for both conditions. The reduction of residual stress was found after adding the graphite during brazing.
Osteoporosis is a common skeletal disease making patients be prone to the osteoporotic fracture. However, the clinical implants made of titanium and its alloys with a poor osseointegration need a long time for healing and easily to loosening. Thus, a new class of Cu-alloyed titanium (TiCu) alloys with excellent mechanical properties and bio-functionalization has been developed. In this study, the osteoporosis modeled rats were used to study the osteointegration effect and underlying mechanism of TiCu. The results showed that after implantation for 4 weeks, TiCu alloy could promote the reconstruction of vascular network around the implant by up-regulating vascular endothelial growth factor expression. After 8 weeks, it could further promote the proliferation and differentiation of osteoblasts, mineralization and deposition of collagens, and then significantly increasing bone mineral density around the implant. In conclusion, TiCu alloy would enhance the fixation stability, accelerate the osteointegration, and thus reduce the risk of aseptic loosening during the long-term implantation in the osteoporosis environment. This study was the first to report the role and mechanism of a Cu-alloyed metal in promoting osteointegration in osteoporosis environment, which provides a new attractive support for the improvement of future clinical applications of Cu-alloyed antibacterial titanium alloys.Open in new tabDownload slide
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