Nanocone-shaped Ni-electroplated carbon fiber composite films for electromagnetic shielding applications

This study developed a series of lightweight composite films with adjustable reflectivity and superior mechanical properties. Carbon fiber (CF) was electroplated with both conventional and nanocone-shaped Ni coatings to create Ni-plated carbon fiber (CF@Ni), which was then further classified into conventional Ni carbon fiber (CF@CN) and nanocone-shaped Ni carbon fiber (CF@NN). CF@Ni fibers were sheared and filtered to produce Ni-plated carbon fiber fabric (CFF@Ni), which was then encapsulated in polyimide resin (PI) to form the final thin film materials (CF@Ni/PI). The shielding performance and mechanical properties of these CF@Ni/PI thin films have been comprehensively investigated. The study found that the nanocone-shaped Ni-plated samples exhibited superior performance. Absorption loss was dominant when a relatively low amount of Ni-plated carbon fiber was added, while reflection loss dominated when a relatively high amount was added. Adding 0.3 g of nanocone-shaped Ni carbon fiber created a 1.2 mm thin film with a shielding effectiveness of 71 dB and a tensile strength of 22.4 MPa. Additionally, the thin film demonstrated excellent flexibility and durability. Due to its exceptional mechanical properties and flexibility, this composite film holds significant potential in the fields of microelectronics and intelligent electronic devices.