Preparation of PbBaSnAl positive grid alloys and their electro-chemical corrosion properties in sulfuric acid

Lead-acid batteries (LABs) are commonly used in various energy-storage areas, but their lifetime is seriously limited by the corrosion of the positive grids in deep charge-discharge cycles. Among various factors, the composition of grid alloy is key to determining its corrosion behaviors . Herein, PbBaSnAl (PBSA) alloys with different contents of Ba are prepared by using an induction melter in an argon-filled glovebox. The results of electrochemical measurement show that the oxygen evolution potential of PBSA increases from 1.8586 V to 1.8815 V, and the corrosion rate decreases from 0.4949 mg·h −1 ·cm −2 to 0.2211 mg·h −1 ·cm −2 . The results of mechanical tests show that after Ba is added, the strain of the alloy increases and the fracture of the alloy decreases during grid creep. This work provides a promising Ba-containing positive grid alloy instead of the commercial PbCaSnAl (PCSA) grid alloy, which may prolong the service life of LABs and improve the application of LABs in energy storage areas.