In Situ Electroplating of Ir@Carbon Cloth as High-Performance Selective Oxygen Evolution Reaction Catalyst for Direct Electrolytic Recovery of Lead

The hydrometallurgical technology provides an efficient and sustainable green lead recovery process from lead acid batteries. Methanesulfonic acid has been widely considered as a green solvent for lead electrolytic recovery. However, the competitive precipitation of PbO2at anode and higher overpotential for OER limit the lead recovery efficiency. In this work, an anodic oxygen evolution reaction (OER) catalyst with a low Ir mass fraction of 7.2% is obtained by electroplating iridium on carbon cloth (CC), exhibiting a lower overpotential of 256 mV, longer lifetime of 10 h, and better stability in the 0.5 M MSA solution. When CC-Ir is used as an anodic catalyst for lead recovery in the lead methanesulfonate electrolyte, only a lesser Pb precipitation product with Pb atom mass fraction of 1.42% is found after electrolysis of 10 h, demonstrating the suppression effect of CC-Ir for a PbO2side reaction. This work proves that the anodic catalyst plays an important role in the lead electrolytic recovery process, which can inhibit the side reaction, reduce the energy consumption, and increase recovery efficiency.Keywords:oxygen evolution reaction;noble metal catalyst;electroplating;lead methanesulfonate