Synergistic Au passivation and prolonged aging optimization enhance the long-term catalytic stability of porous YSZ/Pt electrodes

The catalytic activity of an oxygen-pumping electrode is very important to the performance of amperometric NO x (NO and NO 2 ) sensors. To enhance the stability of electrochemical NO x sensors based on Pt electrodes, we fabricated sensitive electrodes of Pt-based materials doped with small and different Au contents on 8% mol Y 2 O 3 -stabilized ZrO 2 (8YSZ) solid electrolyte substrates by screen printing and high-temperature co-firing. The effects of Au on the porous Pt electrode’s catalytic activity and long-term stability were investigated, and the results are as follows. First, the catalytic capacity of the Pt–Au alloy electrode decreases with increasing Au content due to the inhibition of the oxygen adsorption on Au, which decreases the amount of oxygen participating in the reaction at triple-phase boundaries (TPBs). Second, the catalytic ability of the alloy electrode decreases exponentially with aging time due to the reduction in the length of TPBs caused by the significant reduction in the number of holes in the electrode, and the oxidation of Pt. In addition, the conductivity decay rate of the electrode decreases with increasing Au doping. This indicates that Pt-based electrodes doped with varying Au contents, long-term, and high-temperature aging have notably regular effects on the catalytic activity of oxygen-pumping electrodes, for which we have developed a model of Au passivation and the synergistic effect of aging time on the activity of Pt-based oxygen-pumping electrodes.