Preparation of modified MFI-type/PDMS composite membranes for the separation of dichlorobenzene isomers via pervaporation

Zeolite–polymer composite membranes have become promising and effective materials for the pervaporative separation of liquids, especially for isomeric mixtures. In this paper, silicalite-1/PDMS composite membranes have been used to investigate the separation of dichlorobenzene (DCB) isomers via pervaporation for the first time. Silicalite-1 zeolites modified by the silane coupling agent, NH3–C3H6–Si(OC2H5)3, have been incorporated into polydimethylsiloxane (PDMS). Then, the silicalite-1/PDMS composite membranes have been successfully prepared on porous polyvinylidene fluoride (PVDF) supports. The morphology and structure of the silicalite-1 zeolites and silicalite-1/PDMS composite membranes have been characterized by XRD, FTIR, SEM and BET techniques. The results show that the modified silicalite-1 zeolite particles have smaller pore sizes dispersed more uniformly in the active layers of the silicalite-1/PDMS composite membranes and present fewer aggregation and pinholes formed by the accumulation of zeolite particles. The silicalite-1/PDMS composite membranes are all dense and continuous with good homogeneity. To evaluate the pervaporative separation performance of the DCB isomers, the unmodified and modified silicalite-1/PDMS composite membranes have been further tested in single-isomer and binary-isomer systems at 60 °C. The modified silicalite-1/PDMS composite membranes present higher DCB isomer separation factors. The separation factors of the modified silicalite-1/PDMS composite membranes in the binary-isomer systems for p-/o-DCB and p-/m-DCB are 3.53 and 5.63, respectively. The permeate flux of p-DCB through the modified silicalite-1/PDMS composite membranes in the p-/o-DCB binary-isomer system is 116.7 g m−2 h−1 and in the p-/m-DCB binary-isomer system, it is 93.5 g m−2 h−1. The result provides a new approach towards the pervaporative separation of DCB isomers from their mixture for future industrialization applications.