Application of functionalized carboxymethyl cellulose in development of hierarchical lamellar aluminophosphate for the industrial fabrication of wood based panels

Wood adhesives are mostly synthesized from unsustainable and hazardous petrochemical-based formaldehyde. Recently, an inorganic, sustainable and environmentally friendly aluminophosphate adhesive was developed for fabricating various wood-based panels. In order to increase its competitiveness, this study developed an approach for improving the interfacial adhesion of aluminophosphate. Hence, carboxymethyl cellulose was functionalized using 3-aminopropyl triethoxysilane to alter the chemical structures of the adhesive. Thereafter, a face-centered central composite design based on response surface methodology was employed to generate the optimum production conditions for the improved plywood interfaces. Adhesive concentration and hot-press temperature were seen as the significant factors within tested limits. The most appropriate production variables were suggested with a valid predictive model for such conditions. Also, the reaction mechanisms revealed the successful altering of the aluminophosphate properties with a well-uniform adhesive surface. The results indicate that modified adhesives are more thermally stable. Furthermore, the wet bonding strength of the modified adhesive was improved above the minimum threshold (Chinese type II standard ≥0.70 MPa). Therefore, the sustainable (i.e. continuous availability of CMC) approach adopted in this research could be considered as a viable method for improving the properties of aluminophosphate adhesives.