Thermally induced end-group-capturing as an eco-friendly and general method for enhancing the fire safety of semi-aromatic polyesters

Despite the excellent overall performance, the application of polyesters is severely restricted by their inherently high flammability . Although many gratifying results have been achieved through different fire-safety methods, customization is still needed for every specific polymer, thus a generally applicable method is highly desired. Herein, we developed an eco-friendly and general fire-safety method for semi-aromatic polyesters based on the “end-group-capturing” concept. The functional monomer was chemically incorporated into the main chains of a series of semi-aromatic polyesters with similar structures (i.e., polyethylene terephthalate (PET), polytrimethylene terephthalate (PTT) and polybutylene terephthalate (PBT)), and the specific contribution of the fire-safety method was investigated comprehensively. The results showed that the fire safety of all the copolyesters were efficiently improved, while interestingly, the fire safety gradually declined with the increase of the methylene group numbers in their molecular chains. The reason behind this phenomenon was comprehensively studied by both theoretical calculation and experiments. The increasing cyclization tendency of the copolyesters derived from the increase of the methylene group numbers was proved to be responsible for the decrease of the fire safety. The successful application and in-depth mechanism revealed here provide theoretical supports for the development of novel fire-safety polymeric materials.