Facile synthesis of poly (arylene ether ketone)s containing flexible sulfoalkyl groups with enhanced oxidative stability for DMFCs

After tethering sodium 2-mercaptoethanesulfonate (MTS) to the bromomethylated poly(arylene ether ketone) precursor, a novel clustered sulfonated poly(arylene ether ketone) containing flexible sulfoalkyl groups (MTSPAEK) was prepared and used as polymer electrolyte membrane for application in DMFCs. The chemical structure and the degree of grafting of MTSPAEK copolymers were identified by 1 H NMR spectra. The resulted MTSPAEK copolymers exhibited excellent thermal stability (T d5%  > 259 °C) and good mechanical properties (tensile strength at break > 52 MPa). Compared to conventional sulfonated aromatic hydrocarbon polymers, MTSPAEK membranes displayed enhanced oxidative stability in Fenton's reagent owing to the elimination of free radicals by the sulfide groups located on the polymer side chains. Especially, MTSPAEK-2.10 with the highest content of flexible sulfoalkyl groups exhibited a highest proton conductivity of 0.181 S cm −1 at 80 °C. It could be attributed to the obvious hydrophilic/hydrophobic phase-separated structure within the membrane, which was confirmed by AFM images. Moreover, MTSPAEK-2.10 membrane performed a peak power density of 70 mW cm −2 in DMFC when feeding with 2 M methanol at 80 °C, which was comparable to the performance of recast Nafion as reported. Therefore, the combination of good thermal stability and mechanical properties, good oxidative stability, and good methanol barrier performance of MTSPAEK membranes indicated that they have potential to be alternative materials for PEMs in DMFCs.