Thermoplastic polyurethane–urea elastomers with superior mechanical and thermal properties prepared from alicyclic diisocyanate and diamine

High-performance thermoplastic polyurethane (TPU) elastomers have long been the objective of numerous studies. In this work, thermoplastic polyurethane–urea (TPUU) elastomers with balanced superior mechanical and thermal properties, in comparison with the rare cases of high-performance TPU/TPUU elastomers with super-high tensile strength, were synthesized by the reaction of polycarbonate diols with excess alicyclic isophorone diisocyanate, followed by the chain extension of alicyclic isophorone diamine. When the content of hard segment was around 47%, the TPUU elastomer had super-high tensile strength of 51.7 MPa, initial elastic modulus of 698 MPa and elongation at break of 480%. The temperature range of this TPUU elastomer's rubbery state was up to 120°C with storage modulus above 200 MPa, and its rubbery flow state reached 200°C where the storage modulus was still as high as 100 MPa. Fourier transform infrared spectroscopy analysis indicated the presence of strongly hydrogen bonded urethane and urea groups in these TPUU elastomers. Atomic force microscopy and differential scanning calorimetry studies demonstrated significant and nearly perfect microphase separation in these TPUU elastomers when the hard segment content was around or below 47%. These noncrystalline TPUU elastomers could be thermally processed or processed in the form of a solution.