Scalable Printing of Bionic Multiscale Channel Networks Through Digital Light Processing-Based Three-Dimensional Printing Process

Digital light processing (DLP)-based printing process has been used to print microfeature-sized constructs and architectures for biomedical applications; the key challenge is to achieve both large printing size and high accuracy at the same time. Here we reported a scalable DLP-based three-dimensional (3D) printing system with scalable resolution and building size, which was used for printing of multiscale hydrogel fractal bionic channels. Scalable printing was achieved by moving the convex lens of the printing system, and thus, each single micromirror of the digital micromirror device chip corresponded to the single-pixel size scaling from 6 to12 μm. Using this system, we were able to use poly (ethylene glycol) diacrylate to fabricate a variety of multiscale architectures, such as regular fractal Y-shaped channels, and more irregular and intricate geometries, such as biomimetic capillary vascular networks. Blue and red food dye solutions were able to freely fill all these channels in the scaffolds, from the trunk (>1500 μm in width) to small branch (∼30 μm in width) by capillarity. Cell experiments were carried out to certify the biocompatibility of printed multiscale biomimetic channel networks. This work reveals significant progress in printing multiscale constructs with both large printing size and high precision in scalable DLP-based 3D printing.