A green self-assembled organic supermolecule as an effective flame retardant for epoxy resin

Toxicity and environmental issues have elicited research attention regarding the need to prepare a green flame retardant with high flame retardancy. Here, a supermolecular self-assembly technology was used to prepare nickel phytate as shell materials aggregated on aminated silica nanotemplates through electrostatic interactions as a green novel flame retardant (Ni@SiO2-PA). After incorporating the obtained core–shell structured Ni@SiO2-PA into epoxy resin (EP), the supermolecular shell effectively enhanced the adhesive property between the nanoparticles and the EP matrix. The thermal stability was improved, and the peak heat release rate decreased significantly after introducing the well-characterized Ni@SiO2-PA. The absorbance intensity of the toxic aromatic compounds also decreased. Moreover, the char yield of the EP composites was improved because of the synergetic coupled effects between the nickel phytate supermolecules and SiO2 nanotemplates. The possible fire-retardancy mechanism was hypothesized as follows. The crosslinking structure of the silica initially enabled the formation of a polymer network to prevent further decomposition. The N–P synergistic flame-retardancy system then generated a gas barrier and P-rich intumescent char. Besides, char-residue generation was catalyzed by introducing Ni2+, which isolated the heat and the exchange between oxygen and the matrix. Overall, this study proposes a novel green flame retardant that may enable significant improvements in preparing environmentally friendly organic–inorganic materials with applications in the fields of flame-retardant composites.