Realizing simultaneous improvements in mechanical strength, flame retardancy and smoke suppression of ABS nanocomposites from multifunctional graphene

Acrylonitrile-butadiene-styrene (ABS), as one of the most widely used engineering plastics, suffers from the problem of serious flammability and low mechanical strength . To address such an intractable challenge, herein, we report the design of a graphene-based multifunctional additive (Sb-Mo/Br-rGO) via the bromination followed by precipitating antimony molybdenum. The surface functionalization enables Sb-Mo/Br-rGO to homogeneously disperse within the ABS matrix through facile melt-blending. The incorporation of 5 wt% Sb-Mo/Br-rGO leads to a 31% increase in tensile strength and 73% increase in elastic modulus relative to the ABS bulk. In addition to significant enhancement in thermal stability, the inclusion of 5 wt% Sb-Mo/Br-rGO significantly delays the time to ignition of ABS by 12 s, and noticeably reduces the peak heat release rate (PHRR) and total smoke production (TSP) by 45% and 54%, respectively. Such improved performance portfolio is primarily because the mechanical reinforcing and thermal barrier effect of graphene nanosheets , the flame retardant effect of bromine/antimony, and the smoke suppression action of antimony molybdenum. This work provides an innovative methodology for the design of multifunctional additives to create high-performance polymeric materials with high strength and low flammability , thus contributing to improving the quality of life.