A flexible Cu-based catalyst system for the transformation of fructose to furanyl ethers as potential bio-fuels

Biomass-derived furanyl ethers, such as 5-alkoxymethylfurfurals (AMFs) and 2,5-bis(alkoxymethyl)furans (BAMFs), can be employed as promising biofuels or additives. The development of multifunctional catalysts for the efficient production of furanyl ethers from sugars through 5-hydroxymethylfurfural (HMF) as an intermediate is highly desirable but challenging, because multiple reactions including dehydration, etherification and hydrogenation get involved and the side reaction of sugars and HMF to form humins is inevitable. In this contribution, we found that the introduction of CuO resulted in the generation of Lewis acid sites at the cost of Bronsted acid sites over CuO-USY catalysts through the formation of Al-O-Cu(II) species. The dispersity of CuO particles and the amount of Lewis acid sites could be manipulated by adjusting the loading of CuO. If 5 wt% CuO was supported on USY zeolite to give a CuO(5)-USY catalyst, CuO particles with a high dispersity (36.4%) afforded abundant Lewis acid sites (457.1 μ mol/g). Lewis acid over CuO(5)-USY greatly promoted the acid-catalyzed dehydration of fructose to HMF and HMF etherification to AMFs, resulting in a HMF yield up to 86.2% from fructose and AMFs yields greater than 90% from HMF. Interestingly, a combination of CuO(5)-USY and a small amount of metallic Cu powder was able to offer desirable BAMFs yields by the reductive etherification of HMF under hydrogen atmosphere. As a result, 5-methoxymethylfurfural (MMF) of 79.6% and 2,5-bis(methoxymethyl)furan (BMMF) yield of 74.5% were achieved from fructose through HMF as an intermediate in the presence of CuO(5)-USY alone or with metallic Cu as a co-catalyst. Therefore, the above Cu-based catalyst system holds the promise to flexibly produce a family of AMFs or BAMFs from fructose via a facile two-step approach.