Synthesis of an Efficient S/N-Based Flame Retardant and Its Application in Polycarbonate

Considering the poor compatibility and water-resistance of sulfonate flame retardants for polycarbonate (PC), an efficient S/N-based flame retardant named 1,3,5,7-tetrakis(phenyl-4-sulfonyl-melamine)adamantane (ASN) has been developed. Fire properties studies of PC/ASN blends indicate that the addition of 0.10 wt % ASN imparts a V-0 rating and a limited oxygen index (LOI) value of 30.1% to PC specimens, and ASN can suppress the heat and toxic gas release of PC composites. Additionally, PC/ASN blends are believed to be exceptional materials for outdoor PC applications due to their superior water-resistance properties. Moreover, mechanical properties were further systematically investigated, and the correlative results indicate that the tensile strength and rigidity of specimens are improved with the addition of ASN.Keywords:flame retardant;adamantane;polycarbonate;fire properties;water-resistance