Facile high-temperature synthesis of weakly entangled polyethylene using a highly activated Ziegler-Natta catalyst

A Polyhedral oligomeric silsesquioxane (POSS) modified Ziegler-Natta catalyst is reported to synthesize the weakly entangled ultra-high molecular weight polyethylene at a high temperature and with a high activity. Incorporation of POSS can form numbers of aggregates with a mean size of 48 nm adsorbing on the surface of SiO 2 . The structure of nanoaggregates is evidenced by the experiments and theoretical calculations where one POSS can coordinate with multiple MgCl 2 molecules serving as an electric donor to the further immobilized TiCl 4 . The catalyst is thus featured by two distinct active regions positioned in the POSS/MgCl 2 nanoaggregates and δ -MgCl 2 , respectively. The former regions present extremely low activity on ethylene polymerization, which function as horizontal separators for isolating the active TiCl 4 sites and the growing chains. This catalyst exhibits an exceptional activity ( i.e. 1.3 × 10 6  gPE mol Ti −1  h −1  bar −1 ) for the synthesis of weakly entangled polyethylene at 60 °C.