Highly Efficient Conversion of Xylose Residues to Levulinic Acid over FeCl3 Catalyst in Green Salt Solutions

The economically viable synthesis of levulinic acid (LA), a promising and valuable renewable biomass-derived platform for bioproducts, with high carbon efficiency is a challenge. A direct and highly effective catalytic system for conversion of xylose residues (XRs) into LA under mild conditions by using FeCl3 as catalyst and cheaply available NaCl as promoter has been developed. The NaCl solution exhibits high carbon efficiency in LA (68.0 mol %) when compared with the non-NaCl systems (48.5 mol %) due to the moderate increase of the acidity and the higher viscosity of the NaCl system than water. The experimental results demonstrated that the presence of NaCl caused no distinctive changes on reaction pathways but increased the dissolution rate and the hydrolysis rate of XRs cellulose. Moreover, further integration of our degradation process with a reactive extraction step makes energy-efficient separation of LA. The NaCl solutions easily and efficiently extracted LA into LA-derived solvent 2-methyltetrahydrofuran from aqueous solutions. The efficiency and integration of the reaction process presented a great potential for LA production from renewable biomass with the aid of concentrated seawater.