Ce/kaolin clay as an active catalyst for fatty acid methyl esters production from cottonseed oil in a new integrated apparatus

An efficient solid acid catalyst (Ce/Kaolin clay) was prepared and investigated for transesterification of cottonseed oil to fatty acid methyl esters (FAME). The catalysts were characterized by XRD, BET, and NH3-TPD measurements. A new integrated apparatus for extraction and transesterification of cottonseed oil was developed. The effects of cerium loading, catalyst calcination temperature, methanol flow rate, reaction temperature, reaction time, and catalyst amount were also investigated. The results indicated that the Ce/Kaolin clay showed high catalytic activity under the calcination temperature of 700 oC and cerium loading of 0.05 g/g. The optimum transesterification reaction conditions were as follows: methanol flow rate 4.0 mL/min, reaction temperature 60 oC,reaction time 3 h, and catalyst amount 15 g. Under these conditions, the yield of FAME was up to 91%.The catalytic activity of Ce/Kaolin clay still remained high after 4 times of repeated use. The results indicated that the Ce/Kaolin clay catalysts had a good potential for use in the large-scale production of FAME.